Low temperature 3D printing of calcium phosphate scaffolds holds great promise for fabricating synthetic bone graft substitutes with enhanced performance over traditional techniques. Many design parameters, such as the binder solution properties, have yet to be optimized to ensure maximal biocompatibility and osteoconductivity with sufficient mechanical properties. This study tailored the phosphoric acid-based binder solution concentration to 8.75 wt% to maximize cytocompatibility and mechanical strength, with a supplementation of Tween 80 to improve printing. To further enhance the formulation, collagen was dissolved into the binder solution to fabricate collagen-calcium phosphate composites. Reducing the viscosity and surface tension through a physiologic heat treatment and Tween 80, respectively, enabled reliable thermal inkjet printing of the collagen solutions. Supplementing the binder solution with 1–2 wt% collagen significantly improved maximum flexural strength and cell viability. To assess the bone healing performance, we implanted 3D printed scaffolds into a critically sized murine femoral defect for 9 weeks. The implants were confirmed to be osteoconductive, with new bone growth incorporating the degrading scaffold materials. In conclusion, this study demonstrates optimization of material parameters for 3D printed calcium phosphate scaffolds and enhancement of material properties by volumetric collagen incorporation via inkjet printing.

We use molecular dynamics (MD) and dynamic light scattering (DLS) measurements to analyze the size of reverse micellar structures in the AOT-water-isooctane system at different water-to-surfactant ratios at ambient temperature and pressure. We find good qualitative agreement for the size and morphology behavior of the reverse micelle structures between molecular dynamics calculations and DLS measurements; however, the average values for the reverse micelle size distributions are systematically larger for the DLS measurements. The latter tends to capture the average hydrodynamic size of the structures based on self-diffusion rather than the average physical size as measured in MD simulations, explaining the systematic deviations observed. The combination of MD with DLS allows a better interpretation of the experimental results, in particular for conditions where the structures are nonspherical, commonly observed at lower water-to-surfactant ratios. We also present and analyze the effect of zirconyl chloride on the micellar size distributions in this system. These type of salts are common for reverse micellar synthesis processes. We find that zirconyl chloride affects significantly the size distributions.

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Flow devices fabricated by means of 3D-printing offer an economic and effective approach for testing different electrochemical systems at the laboratory scale. Here, the fabrication and optimization of a novel filter-press electrochemical reactor is described. 3D-printing is used to obtain critical components of the device as a sustainable and efficient manufacturing approach. Hydrodynamics and mass transfer of different flow distributors, turbulence promoters, and nickel foam, as a three-dimensional (3D) electrode, were evaluated by a convenient set of well-known techniques for filter-press reactor characterization. Furthermore, the chemical stability of 3D-printed materials was assessed in several electrolytes used for common electrochemical applications. Designed configurations and geometries exhibited enhanced turbulence and large mass transfer coefficients, which make them adequate for processes such as electrosynthesis, electrodeposition, and electrochemical water splitting. Ultimately, superior performance was validated for nickel foam, demonstrating robustness of the reactor for realistic evaluation of electrocatalytic materials. Therefore, the proposed electrochemical reactor provides a low-cost and versatile alternative for testing electrochemical systems in a wide range of applications.

Combustion synthesis was used to obtain nanocrystalline Y (2ÀxÀy) Tm x Yb y O 3 blue-emitting phosphors. From X-ray diffraction (XRD) it was determined that the powders in the assynthesized state were in a state of high strain. Upon thermal treatment, the strain in the lattice decreased, which resulted in an improvement in the photoluminescence emission intensity of these phosphors. Fourier-transform infrared spectrometry analysis showed that there is a negligible difference in the absorbed impurities with heat-treatment temperature and time. Hence, it was concluded that the surface impurities do not play a role in the increase in luminescence intensity of these phosphors. The optimum activator concentrations were determined to be approximately x 5 0.02 and y 5 0.01. J ournalJ. Am. Ceram. Soc., 89 [3] 926-931 (2006)

We present a systematic investigation and analysis of the structure and stability of reverse micelle systems with the addition of NH(4)OH, ZrOCl(2), and Al(NO(3))(3) salts. We demonstrate that the reverse micelle size decreases with increasing salt additions until one reaches a critical concentration, which characterizes the onset of system destabilization. The concept of an electrical double layer, as it applies to reverse micelles, is considered for explaining features of destabilization, including the initial decrease in reverse micelle size, the destabilization concentration, and the effect of cation valence. We propose that the reduction in size prior to instability is caused by compression of the reverse micelle electrical double layers, as higher concentrations of salts are present. The reduced thickness of the electrical double layers allows the decaying potentials to move into closer proximity to each other before generating enough repulsion to balance the forces for reverse micelle formation and form a new equilibrium average reverse micelle size. The point of reverse micelle instability has been related to the formation of a two-phase system as a result of the inability to further compress the salt co-ions in the core of the reverse micelles, which would cause an excessive repulsive force between the overlapping potentials. We have extracted a critical potential of -89 nV between the two overlapping potentials for the AOT/water/isooctane (ω(0) = 10) systems studied. All these effects have important implications for the preparation of nanopowders by reverse micelle synthesis. If the reverse micelles are unstable before the precipitates are formed, then the advantage of reverse micelle synthesis is immediately lost.

We present a study of powder agglomeration and thermal conductivity in copper-based nanofluids. Synthesis of the copper powders was achieved by the use of three different surfactants (polyvinylpyrrolidone, oleic acid, and cetyl trimethylammonium bromide). After careful determination of morphology and purity, we systematically and rigorously compared all three of the surfactants for the production of viable copper-based nanofluids using dynamic light scattering. Our results show that the use of surfactants during synthesis of copper nanopowders has important consequences on the dispersion of the powders in a base fluid. The oleic-acid-prepared powders consisted of small particles of ∼100 nm that did not change with the addition of dispersant. The CTAB-prepared powders exhibited the best dispersion characteristics, as they formed small particles of approximately 80 nm in the presence of SDBS. The thermal conductivity enhancement in our nanofluids exhibited a linear relationship with powder loading for an average particle size of ∼100 nm and similar particle size distributions that range from ∼50 to 650 nm, but independent of crystallite size and with all other factors maintained constant (surface area, surface additives, levels of oxidation) such that a 0.55 vol % loading results in a thermal conductivity enhancement of 22% over water and a 1.0 vol % loading results in a thermal conductivity enhancement of 48% over water. This study is the first to decouple the effect of a carefully characterized particle size distribution using dynamic light scattering versus crystallite size from X-ray line broadening on the thermal conductivity enhancement of a nanofluid.

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