Dedicated cement compositions were formulated to enable the incorporation of large volume fractions of red mud in alkali activated cements, taking into account the role of the aluminosilicate phase in the processes of hydration and hardening. High volume red mud alkali activated cements were synthesized using a proper combination of red mud, low basic aluminosilicate compounds with a glass phase (blast-furnace slag) and additives selected from high-basic Ca-containing cements with a crystalline structure (Portland cement). Compressive strength of the cements under study is 30-60 MPa (tested in mortar). The microstructure of the hardened cement paste and the role of red mud in the structure formation process were investigated. In addition to the use of red mud in cement, its use as an aggregate in concrete was studied to enable the use of larger quantities in the final concrete. In concrete road bases, the use of red mud can reach even 90% by mass. Since enhanced concentrations of naturally occurring radionuclides can be present in red mud this aspect was investigated to make sure that these materials are safe to use from a radiological point of view. Highlights High volume red mud alkali activated cements and concretes have high strength. Hydration products are low-basic CSHs and alkaline ferro-and aluminosilicates. From radiological safety, concretes with 90% can be used for road construction.
This paper covers the results of development of corrosion resistant ash alkali-activated cements based on regulation of phase composition of the hydration products through changing the alkali content, content of calciumcontaining cement constituents resulting in the increase strength and density of the cement stone. The results of study suggested to conclude that the cement compositions with predominance in the hydration products of weakly soluble low basic hydrosilicates of calcium, hydrogarnets and minerals similar to natural hydroaluminates exhibited the highest corrosion resistance. The results of comparison suggested to draw a conclusion that the alkali-activated cements Types APC III-400 and ACC V-400, according to National Ukrainian Standard DSTU B V.2.7, had high corrosion resistance compared to that of OPC, thus allowing to recommend the developed cements for the concretes intended for use in aggressive environments, inclusive of sodium and magnesium sulphates and others. Coefficients of corrosion resistance of concretes are higher than 1 after even 42 months.
The paper is devoted to mitigation of steel reinforcement corrosion in alkali-activated slag cement (further, AASC) concretes, based on soluble sodium silicates (further, SSS's), obtained from high consistensy concrete mixes. Enhancement of AASC fine concretes crack resistance due to modification by complex shrinkage-reducing additives (further, SRA's) based on surfactants and trisodium phosphate Na3PO4 . 12H2O (further, TSP) was proposed for mitigation of steel reinforcement corrosion. SSS's were presented by sodium metasilicate (silica modulus 1.0, dry state) and water glass (silica modulus 2.9, density 1400 kg/m 3 ). In case of sodium metasilicate the application of SRA composition "ordinary portland cement clinker -TSP -sodium lignosulphonate -sodium gluconate" provides enhancement of crack resistance starting from early age structure formation with restriction of drying shrinkage from 0,984 to 0,713 mm/m after 80 d. The effect is caused by reduction of water and by higher volume of crystalline hydrates. In turn, SRA presented by compositions "TSP -glycerol" and "TSP -glycerol -polyacrylamide" provide enhancement of AASC fine concretes fracture toughness during late structure formation with increasing ratio of tensile strength in bending to compressive strength up to 37 -49 % if compare with the reference AASC when water glass is used.
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