This paper describes the experimental procedure followed to fabricate and validate sol-gel based RH sensors which will be incorporated in soil specimens for standard laboratorial tests. It is the first time such sensors were used for soil suction measurement. They are microfabricated relative humidity sensors (footprint area 11,000 μm × 22,000 μm) operating based on changes in electrical resistivity detected by a cerium doped silica titania film deposited using a sol-gel technique. Their design required gathering experts in several engineering specialties. The working principle of the sensors is based on water vapour equilibrium between the air in the soil and in the sol-gel pores, due to the contact between the two porous materials. The spacing between interdigitated aluminium electrodes was optimized to improve the sensing properties of the sol-gel. The calibration of the different prototypes was done against compacted clay, varying the spacing between 100 and 700 μm. The sensors were also incorporated in soil samples for suction measurement during wetting and drying paths. They were validated by comparing the readings with those from a water dew point potentiometer. From this study it was possible to determine the optimum electrodes spacing of 200 μm. Error was explained by sol-gel heterogeneity effect and by the resolution of the sensing area provided by the electrodes spacing. When comparing with other sensors operating inside soil specimens in standard laboratorial tests, these sol-gel sensors extend the operation range available with the alternative technologies: while conventional tensiometers measure suction ranges from 0 to 1.8 MPa, our sensors demonstrate How to cite this paper: Cardoso, R., Sarapajevaite, G., Korsun, O., Cardoso, S. and
Currently there are no small sensors that can be incorporated inside soil samples for laboratory testing, to monitor water transport during loading. This is an important limitation to a better understanding of the hydromechanical coupled behaviour of soils. A sol-gel relative humidity sensor (11 mm × 11 mm), microfabricated in a clean room environment, was conceived to be incorporated in soil specimens during standard laboratory tests. The sensor operates based on changes in electrical resistivity detected by a cerium-doped silica–titania film deposited using a sol-gel technique over interdigitated aluminium electrodes spaced at 300 μm. To the best of the authors’ knowledge, sol-gel sensors for relative humidity measurement have never been used in soils; therefore, this is a novel application. The water retention curve of compacted kaolin was measured with the sensors and compared with the curve found using water dewpoint potentiometer WP4-C. The sensors were also tested incorporated in an oedometer cell, in which load was applied under vapour equilibrium. It was possible to detect the increment of the degree of saturation during compression. The use of the developed sensors incorporated in soils is considered acceptable for suction ranges between 1 and 10 MPa, which extends the suction interval covered by tensiometers, normally operating up to 2 MPa. Although the sensors require improvements in terms of sol-gel deposition and calibration protocol, the results confirm their scientific potential for being used in testing and characterization of unsaturated soils.
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