Metal supported cells as developed according to the DLR SOFC concept by applying plasma deposition technologies were investigated for use as solid oxide electrolyser cells (SOEC) for high temperature steam electrolysis. Cells consisting of a porous ferritic steel support, a diffusion barrier layer, a Ni/YSZ hydrogen electrode, a YSZ electrolyte and a LSCF oxygen electrode were electrochemically characterised by means of i-V characteristics and electrochemical impedance spectroscopy measurements including a long-term test over 2000 h. The cell voltage during electrolysis operation at a current density of -1.0 A cm -2 was 1.28 V at an operating temperature of 850°C and 1.4 V at 800°C. A long-term test run over 2000 h with a steam content of 43% at 800°C and a current density of -0.3 A cm -2 showed a degradation rate of 3.2% per 1000 h. The impedance spectra revealed a significantly enhanced polarisation resistance during electrolysis operation compared to fuel cell operation which was mainly attributed to the hydrogen electrode.
Metal supported cells as developed at DLR for use as solid oxide fuel cells by applying plasma deposition technologies were investigated in operation of high temperature steam electrolysis. The cells consisted of a porous ferritic steel support, a diffusion barrier layer, a Ni/YSZ fuel electrode, a YSZ electrolyte and a LSCF oxygen electrode. During fuel cell and electrolysis operation the cells were electrochemically characterised by means of i-V characteristics and electrochemical impedance spectroscopy measurements including a long-term test over 2000 hours. The results of electrochemical performance and long-term durability tests of both single cells and single repeating units (cell including metallic interconnect) are reported. During electrolysis operation at an operating temperature of 850 °C a cell voltage of 1.28 V was achieved at a current density of -1.0 A cm-2; at 800 °C the cell voltage was 1.40 V at the same operating conditions. The impedance spectra revealed a significantly enhanced polarisation resistance during electrolysis operation compared to fuel cell operation which was mainly attributed to the hydrogen electrode. During a long-term test run of a single cell over 2000 hours a degradation rate of 3.2% per 1000 hours was observed for operation with steam content of 43% at 800 °C and a current density of -0.3 Acm-2. Testing of a single repeating unit proved that a good contacting of cell and metallic interconnect is of major importance to achieve good performance. A test run over nearly 1000 hours showed a remarkably low degradation rate.
Solid oxide electrolyser cells (SOECs) have great potential for efficient and economical production of hydrogen fuel. Element diffusion between the Ni‐cermet electrode and the metal substrate of metal supported cells (MSC) is a known problem in fuel cell and electrolysis technology. In order to hinder this unintentional mass transport, different ceramic diffusion barrier layers (DBLs) are included in recent cell design concepts. This paper is based on wavelength dispersive X‐ray fluorescence investigations of different SOEC and focuses on Fe, Cr and Ni diffusion between the metal grains of the cathode and the metal substrate. Due to the low detection limits and therefore high analytical sensitivity, wavelength dispersive electron probe microanalysis (EPMA) provides a precise method to determine element distribution, absolute element concentration and changes between the reference material and aged cells on a microstructural level by element mappings and concentration profiles. The results of this work show considerable concentration gradients in the metal grains caused by mass exchange during cell operation. Diffusion can be inhibited significantly by integrating different ceramic DBLs of doped LaCrO3‐type or doped LaMnO3‐type perovskite, either by vacuum plasma spraying (VPS) or physical vapour deposition technique (PVD).
Thermal spray processes represent a cost effective and flexible method for the production of functional coatings by using metallurgical, ceramic and cermet materials. Due to the high kinetic energy of the impinging particles, the HVOF (High Velocity Oxygen Fuel) technique is able to produce extremely dense coatings with very low porosity. In this study, several yttria stabilized zirconia (YSZ) powders have been sprayed by HVOF for the fabrication of electrolyte layers for SOFCs (Solid Oxide Fuel Cells) applications. Coatings were characterized regarding their porosity, leak tightness and electrochemical properties. Results were compared to VPS sprayed coatings. The electrochemical behavior of the cells sprayed with the optimized set of parameters was determined applying U(i)-characteristics and impedance spectroscopy. With a destination thickness of about 40 µm, competitive leak tightness of the electrolyte and performance of the cells could be established.
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