Plastics are widely used in everyday life as a useful material, and thus their consumption is growing at a rate of about 5% per year in Korea. However, the constant generation of plastic wastes and their disposal generates environmental problems along with economic loss. In particular, mixed waste plastics are difficult to recycle because of their inferior characteristics. A laboratory-scale triboelectrostatic separator unit has been designed and assembled for this study. On the basis of the control of electrostatic charge, the separation of three kinds of mixed plastics, polyvinyl chloride (PVC), poly(ethylene terephthalate) (PET), and acrylonitrile-butadiene-styrene (ABS), in a range of similar gravities has been performed through a two-stage separation process. Polypropylene (PP) and high-impact polystyrene (HIPS) were found to be the most effective materials for a tribo-charger in the separation of PVC, PET, and ABS. The charge-to-mass ratio (nC/g) of plastics increased with increasing air velocity in the tribo charger. In the first stage, using the PP cyclone charger, the separation efficiency of particles considerably depended on the air velocity (10 m/s), the relative humidity (< 30%), the electrode potential (> 20 kV), and the splitter position (+2 cm from the center) in the triboelelctrostatic separator unit. At this time, a PVC grade of 99.40% and a recovery of 98.10% have successfully been achieved. In the second stage, using the HIPS cyclone charger, a PET grade of 97.80% and a recovery of 95.12% could be obtained under conditions of 10 m/s, over 25 kV, a central splitter position, and less than 40% relative humidity. In order to obtain 99.9% PVC grade and 99.3% PET grade, their recoveries should be sacrificed by 20.9% and 27%, respectively, with moving the splitter from the center to a (+)6 cm position.

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Automobile-shredder-residue (ASR) recycling techniques have been widely applied for improving the total recycling rate of end-of-life vehicles. In this study, to obtain useful information for predicting or improving ASR-separation efficiency, trajectory analyses of conductors (copper) and non-conductors (glass) were performed using a lab-scale induction electrostatic separator. The copper-wire trajectories obtained showed a good agreement depending significantly on the electric field strength and particle size. The observed copper-wire trajectories showed consistent congruity with the coarse-particles simulation (0.5 and 0.25 mm). The observed fine-particles (0.06 mm) trajectory was deflected toward the (−) attractive electrode, owing to the charge density effects due to the particle characteristics and relative humidity. This results in superior separation performance because more copper enters the conductor products bin. The actual dielectric-glass trajectory was deflected toward the (−) attractive electrode, thus showing characteristics similar to conductive-particle characteristics. Through analyses conducted using a stereoscopic microscope, scanning electron microscope, and energy dispersive spectroscope, we found heterogeneous materials (fine ferrous particles and conductive organics) on the glass surface. This demonstrates the separation-efficiency decrease for non-ferrous metals during electrostatic separation in the recycling of ASR. Future work should include a pretreatment process for eliminating impurities from the glass and advanced trajectory-simulation processes.