Hollow‐particle latexes were prepared according to the following stages: (1) the preparation of the methyl methacrylate–methacrylic acid (MAA)–ethylene glycol dimethacrylate copolymer (I) latex, (2) the preparation of a shell (II) based on polystyrene or styrene–acrylonitrile–divinyl benzene copolymer polymerized onto copolymer (I) particles, and (3) the neutralization of the core (I) carboxyl groups with a base (NH4OH or NaOH) at temperatures close to the glass‐transition temperature of the polymer (II). The neutralization resulted in the expansion of the particles and formed water‐filled hollow particles. The microspheres had an overall diameter of 460–650 nm and a hollow diameter of 300–450 nm. Rheological studies and particle size measurements by transmission electron microscopy and dynamic light scattering of the copolymer (I) latex indicate that the maximum particle swelling occurred at an approximately equimolar MAA/base ratio. It was found that even without the neutralization of the MAA units, a small hollow formation in the latex particles occurred during stage 2 because one volume of the copolymer (I) retained about 8 volume parts of water. It was also discovered that the final hollow‐particle geometry after neutralization depends on the shell copolymer thickness and type as well as on the conditions during stage 3, that is, the time, temperature, base type, and concentration. The opacifying ability of the synthesized hollow particles was investigated in latex coatings. The opacifying ability values were generally in agreement with the hollow‐particle geometry. The only exception was related to the copolymer (I)/copolymer (II) ratio. The maximum hollow volume was obtained at this value equal to 1/8, whereas the highest opacifying ability was observed at 1/10. © 2001 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 1435–1449, 2001
A method for the synthesis of a new silicone hydrogel as a biphase material for soft contact lenses is considered. The method is based on the synthesis of sequential interpenetrating polymer networks (IPN) and includes the following stages: (1) cross‐linked silicone synthesis by the reaction of vinyl‐ and hydride‐containing oligosiloxanes; (2) silicone network saturation with vinyl acetate and cross‐linking monomer followed by UV‐initiated polymerization to form an IPN comprising the silicone and cross‐linked poly(vinyl acetate) (PVAc) network; (3) PVAc network alcoholysis with methanol to obtain silicone hydrogels comprising the silicone and cross‐linked poly(vinyl alcohol) (PVAl). A study of hydrophilic, optical, mechanical, and structural features of the silicone hydrogels showed that optical transparency is achieved for materials with the highest density of silicone network cross‐linking where the size of IPN structural units does not exceed 100 nm. The water content in hydrophilic networks of silicone hydrogel is found to be below the values typical of cross‐linked PVAl, leading to non‐additivity of IPN mechanical properties. Indeed, the elasticity moduli (E) of the hydrophilic and silicone networks are 0.4–0.7 and 0.7–1.8 MPa, respectively, whereas for some IPN this value reaches 3.0 MPa. The optimal parameters of synthesis providing the reduction of E to 0.8–1.6 MPa without deterioration of the required performance characteristics (optical transparency 90–92%, water content 20–39 wt%) are determined. Copyright © 2009 John Wiley & Sons, Ltd.
The considered method for obtaining hollow polymer particles is based on the following pathway: (1) preparation of a carboxylated core latex by emulsion copolymerization of acrylic monomers with methacrylic acid, (2) synthesis of a core‐shell latex comprising a styrene (co)polymer shell, (3) neutralization of the core carboxylic groups with a base followed by the core ionization and hydration to a high degree, shell expansion and formation of water‐filled hollows. A number of approaches to improve the hydrophilic core – hydrophobic shell compatibility and enlarge the hollow volume are considered. The synthesized hollow particles are of a submicron size with the relative hollow volume Vhol : Vpart.= 0.43 – 0.64. Methods for cationic hollow particle latex preparation by anionic latex recharging with a cationic surfactant or acidic melamine resin are discussed. Recharging with a melamine resin is shown to afford hollow particles with an external polymer shell providing a high thermal stability of the particles.
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