A significant number of welding fluxes and industrial ceramics are produced in the Ukraine. The production of these materials is sufficient for both domestic needs and significant export. It is assumed that the ternary CaO-Al 2 O 3-SiO 2 system may become the basis for the development of agglomerated welding fluxes and technical ceramics. Three samples of ternary CaO-Al 2 O 3-SiO 2 system were studied by means of high-temperature X-ray diffraction above the melting point: 23.3CaO-14.7Al 2 O 3-62.0SiO 2 wt. % (sample 1, eutectic), 9.8CaO-19.8Al 2 O 3-70.4SiO 2 wt. % (sample 2, eutectic), 15.6 CaO-36.5Al 2 O 3-47.9SiO 2 wt. % (sample 3). Experimental scattering intensity curves, structure factors and the radial distribution function of atoms were obtained. The structural parameters of short-range order were calculated using melt structure models obtained by Reverse Monte Carlo method. The existence of microparticle associates of the mullite or sillimanite type immersed in the slag matrix is assumed. It is assumed that the calcium ions coordinated aroundthese associates are surrounded by oxygen melt anions. Such a structure can be considered as a colloidal solution. The microparticle of mullite is the core of the aggregate that is surrounded by calcium and oxygen ions from the molten medium.
The short-range order in liquid Si, Ge and binary Six-Ge1-x alloys (x = 0.25, 0.50, 0.75) was studied by x-ray diffraction and reverse Monte Carlo simulations. Experiments were performed in the normal and supercooled liquid states by using the containerless technique of aerodynamic levitation with CO2 laser heating, enabling deeper supercooling of liquid Si and Si-Ge alloys than that previously reported. The local atomic structure of liquid Si and Ge is found to resemble the β-tin structure. The first coordination numbers of about 6 for all compositions are found to be independent of temperature indicating the supercooled liquids studied retain this high-density liquid (HDL) structure. However, there is evidence of developing local tetrahedral ordering, as manifested by a shoulder on the right side of the first peak in S(Q) which becomes more prominent with increasing supercooling. This result is potentially indicative of a continuous transition from the stable HDL β-tin (high pressure) phase, towards a metastable low-density liquid (LDL) phase, reminiscent of the diamond (ambient pressure) structure.
The ceramic flux for submerged arc-surfacing with main component composition MgO (10.0 wt. %)-Al2O3 (25.0 wt. %)-SiO2 (40.0 wt. %)-CaF2 (25.0 wt. %) was prepared in a disk dryer-granulator using a sodium/potassium silicate solution as a binder. X-ray powder diffraction (XRPD) collected at r.t. identified α- phase of quartz, Al2O3, MgO and CaF2 of the initial components in the samples taken after granulation and subsequent annealing at 600 °C. In contrast to the low temperature annealing, anorthite (CaAl2Si2O8) is the main phase in the composition of the samples remelted at 1500 °C and quenched subsequently. Chemical analysis performed by means of scanning electron microscopy with energy-dispersive X-ray spectroscopy analysis (SEM/EDX) detects that the grains of the remelted samples possess the same Ca : Al : Si elemental ratio as anorthite. High temperature X-ray diffraction (HTXRD) was used to examine structural transformation in the solid at 600 °C < T < 1200 °C and stages of thermal evolution of ceramic flux were determined. The ceramic flux melts completely at the temperature above 1350 °C. The intensity pattern of the flux melt was obtained by X-ray diffraction of scattered X-rays at 1450 °C. After calculating the structure factor (SF), the radial distribution function (RDF) was evaluated and used to calculate the structural basicity of the flux melt
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