We have studied the properties of composites in the B 4 C − VB 2 − C system, obtained by reaction synthesis with hot pressing. We have established that the presence of free carbon and vanadium boride in the ceramic makes it possible to activate the sintering process and to obtain a dense, highly dispersed ceramic with good structural homogeneity parameters for lower isothermal holding temperatures. The composite ceramic has higher hardness and bending strength over a broad range of vanadium boride content than the monophase ceramic based on boron carbide. The strength properties of the composite ceramic containing up to 8 vol.% vanadium boride are improved by means of a mechanism involving propagating cracks bending around obstacles. When the VB 2 concentration increases further, the properties of the composite are determined by a microcracking mechanism. In this case, we observe relatively small changes in the elastic characteristics, which depend linearly on the composition of the ceramic. Introducing vanadium boride into the material is also accompanied by an increase in the contact and microstructural strengths. The results obtained indicate that the new composite material is promising for fabricating wear-resistant and shock-resistant components of various structures and machines.
This study investigates machining superalloy Inconel 718 with polycrystalline cubic boron nitride (pcBN) tooling both numerically and experimentally. Particular attention is given to mechanical and thermal stresses in the cutting tool arising from segmented chip formation and associated forces and temperatures. The temperature dependence of the mechanical properties of pcBN has been investigated and incorporated into a numerical model. In order to capture the dynamic loads due to a serrated chip formation, the Johnson-Cook damage model has been used. The extreme deformations during a machining process often results in a numerical difficulties due to a distorted elements. This paper uses the coupled Eulerian-Lagrangian (CEL) formulation in Abaqus/Explicit, where the workpiece is modelled with the Eulerian formulation and the cutting tool by the Lagrangian one. This CEL formulation enables to completely avoid mesh distortion. The finite element simulation results are validated via comparison of the modelled static and dynamic cutting forces and thermal loads induced into the cutting tool. The numerical model predicts a temperature of 1100-1200 • C at the cutting interface, which is in line with experimental determined data. The principal stresses at the rake up to 300 MPa are recorded, whereas higher level of stresses up to 450 MPa are found in the notch region of the tool, well correlated with experimental observation.
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