PurposeThe purpose of this paper is to encapsulate aqueous dispersions of nano‐scale CI Pigment Red 122 prepared through ball milling into UV‐curable resins, 1,6 hexanediol diacrylate (HDDA, monomer), and polyester acrylate (oligomer) using the mini‐emulsion technique.Design/methodology/approachThe encapsulation of pigment is achieved by mixing a surfactant‐stabilised pigment dispersions and a monomer/oligomer mini‐emulsions and subjecting both to mini‐emulsification conditions. A film of encapsulated pigment mini‐emulsion is finally UV cured using water‐soluble initiator. Efficient encapsulation is proven by ultra‐centrifugal sedimentation, scanning electron microscopy and thermogravimetric analysis (TGA). The stability of pigment dispersions and also the encapsulation process are investigated.FindingsTGA and ultracentrifuge sedimentation results showed that CI Pigment Red 122 is successfully encapsulated into polyester acrylate/HDDA resins. The oligomer (polyester acrylate) in the presence of organic pigment could stabilise the mini‐emulsion droplets without introducing any other hydrophobes (co‐stabiliser) in the formulation. In addition, the encapsulation percentage and suspension stability of mini‐emulsion are best when the polyester acrylate/HDDA weight ratio is 3:2.Research limitations/implicationsThe UV‐curable resins used in the present context are 1,6 HDDA and polyester acrylate. Besides, various oligomer/monomer composition types could be used and its impact on encapsulation efficiency could be also studied.Practical implicationsThis method of encapsulation is practically effective for modification of organic pigments for use in UV‐curable ink‐jet printing inks.Originality/valueThe developed method is novel from a literature point of view and can be of a great benefit to achieve the required properties of pigmented UV‐curable system in inkjet printing of textiles. In addition, it could find numerous applications in surface coating.
Purpose
The purpose of this paper is to prepare ultra-violet (UV)-curable inkjet inks for textile printing application. The influence of both type and component ratio of monomer/oligomer on the quality of the desired viscosity range is studied. Moreover, the effect of pigment/resin ratio on the rheological behaviour of the ink has been studied.
Design/methodology/approach
Aqueous dispersions of nanoscale organic pigments were prepared through ball milling and ultrasonication. The dispersed pigments were encapsulated into UV-curable resin via miniemulsion technique, using different types and component ratios of monomers and oligomers.
Findings
It was found that the monomer/oligomer ratio of 2:3 and the pigment/resin ratio of 2:1 gave the most stable miniemulsion dispersions and provided the most suitable rheological range for inkjet printing inks.
Research limitations/implications
As the rheology of the ink is optimised, most of the problems associated with the jetting process could be avoided.
Practical implications
This method of using UV-curable encapsulated inks eliminates the usage of binders, which are the principal factor for nozzle clogging of the print head. In addition, binders are responsible for the coarse handle of the printed textiles.
Social implications
The UV-curable inks were viewed as a green technology by the US Environmental Protection Agency.
Originality/value
This method is simple and fast and requires low cost. In addition, it could find numerous applications in surface coating.
Different mini emulsion polymerizations were carried out with the combination of different concentration of anionic surfactant such as sodium dodecyl sulfate (SDS) or hydrophobic alkane such as (hexadecane), and/or different monomer ratios. The best comonomers composition that would lead to the best polymer latex properties to obtain nanoscale polymer latexes was studied. The polymer latexes in a size range between 156 and 65 nm by varying the SDS concentrations from 2 to 6 wt % were obtained, and also the particle size of the obtained polymer latexes decreases with the increases of hexadecane (HD) concentrations, and the best result was obtained with 4 wt % of a hexadecane. The best polymer latex properties in terms of particle size and binder softness were found in the best monomer ratio of BA:MMA:MAA (17.5:1.5:1.5) as the solid content was adapted to be 20%. Higher K/S values and improved crocking fastness are obtained with printing pastes containing prepared binder.
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