Downsizing and turbocharging is a widely used approach to reduce the fuel consumption of spark ignited engines while retaining the maximum power output. However, a substantial loss in drivability must be expected due to the occurrence of the so-called turbo lag. The turbo lag results from the additional inertia that the turbocharger adds to the system. Supplying air by an additional valve, the boost valve, to the intake manifold can be used to overcome the turbo lag. This turbo lag compensation method is referred to as intake manifold boosting. The aims of this study are to show the effectiveness of intake manifold boosting on a turbocharged spark-ignited engine and to show that intake manifold boosting can be used as an enabler of strong downsizing. Guidelines for the dimensioning of the boost valve are given and a control strategy is presented. The trade-off between additional fuel consumption and the consumption of pressurized air during the turbo lag compensation is discussed. For a load step at 2000 rpm the rise time can be reduced from 2.8 s to 124 ms, requiring 11.8 g of pressurized air. The transient performance is verified experimentally by means of load steps at various engine speeds to various engine loads.
This study provides an experimental evaluation of the effectiveness of Miller cycles with various combinations of lift and intake valve closing angle for a passenger car engine with premixed combustion in naturally aspirated operation. A fully variable electro-hydraulic valve train provided different valve lift profiles. Six load points, from 1.5 up to 5 bar brake mean effective pressure at a constant engine speed of 2000 min−1, were tested with 6 different intake valve lift/intake valve closing angle combinations. The intake valve closing angle was always set before bottom dead center to achieve the desired load with unthrottled operations. Experimental comparison with throttled operation outlines an indicated efficiency increase of up to 10% using high intake lift with early valve closing angle. Furthermore, this analysis outlines the influences that early intake valve closing angle has on fuel energy disposition. Longer combustion duration occurs using early intake valve closing angle because of turbulence dissipation effects, leading to slight reductions in the heat-to-work efficiency. However, overall pressure and temperature levels decrease and consequently heat losses and losses due to incomplete combustion decrease as well. Overall, we found that combustion deterioration is compensated/mitigated by the reduction of the heat losses so that reductions of pumping losses using early intake valve closing can be fully exploited to increase the engine’s efficiency.
Cylinder deactivation is an effective measure to reduce the fuel consumption of internal combustion engines. This paper deals with several practical aspects of switching from conventional operation to operation with deactivated cylinders, i.e., gas spring operation with closed intake and exhaust valves. The focus of this paper lies on one particular quantity-controlled stoichiometrically-operated engine where the load is controlled using the valve timing. Nevertheless, the main results are transferable to other engines and engine types, including quality-controlled engines. The first aspect of this paper is an analysis of the transition from fired to gas spring operation, and vice versa, as well as the gas spring operation itself. This is essential for mode changes, such as cylinder deactivation or skip-firing operation. Simulation results show that optimizing the valve timing in the last cycle before deactivating/first cycle after reactivating a cylinder, respectively, is advantageous. We further show that steady-state gas spring operation is reached after approximately 6 s regardless of the initial conditions and the engine speed. The second aspect of this paper experimentally verifies the advantage of optimized valve timings. Furthermore, we show measurements that demonstrate the occurrence of an unavoidable torque ripple, especially when the transition to and from the deactivated cylinder operation is performed too quickly. We also confirm with our experiments that a more gradual mode transition reduces the torque drop.
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