EPDM/PP model compounds were dynamically vulcanized by use of varying amounts of an organic peroxide and a trifunctional methacrylate to produce thermoplastic vulcanizates (TPV) materials with different properties. Tensile strength and ultimate elongation as well as compression set data of these materials are comparable to existing commercial TPV products. Although, crosslinking of the elastomer phase is the most important step during the production process, there is a lack of suitable test methods until now to determine the cross link density precisely. Therefore, a new test method, Temperature Scanning Stress Relaxation (TSSR) was examined to determine the crosslink density of the EPDM – phase. The results are in good agreement with results obtained from conventional swell measurements. The advantages of TSSR measurements over swell measurements are quite obvious. Whereas swelling measurements are very time consuming, TSSR tests are much easier and faster to perform. Additionally, information about the relaxation behavior and degradation of the PP ‐ phase was obtained from TSSR measurements.

Thermoplastic elastomers (TPEs) based on poly(styrene‐b‐ethylene/butylene‐b‐styrene) (SEBS), modified with poly(2,6‐dimethyl‐1,4‐phenylene ether) (PPE), were investigated by a new testing method. The development and characterization of TPEs with improved temperature and oil resistance is a current area of research to extend the applications of TPEs, especially in the automotive industry. Thermal scanning stress relaxation (TSSR) was used to investigate the relaxation behavior of compounds containing SEBS, blended with extender oil, various amounts of PPE and in some cases with a thermoplastic polymer. Polyamide 12 (PA12) or polypropylene (PP) were used as the thermoplastic component. TSSR measurements were applied to detect relaxation changes in the glass transition region of the polystyrene blocks mixed with PPE. It was shown that the glass transition temperature increased with addition of PPE to the compound up to a limit of approximately 150°C, which corresponded to a weight fraction of PPE in the polystyrene (PS)‐block of 0.5. The increased glass transition temperature lead to SEBS‐based thermoplastic elastomer compounds with improved upper service temperatures. Phase images obtained by atomic force microscopy showed that the addition of PPE results in an increase of hard phase dimension. The addition of a thermoplastic polymer improved the mechanical properties and temperature resistance, but naturally decreased the elasticity of the compounds. Compounds containing PA12 exhibited an improved oil resistance. POLYM. ENG. SCI., 45:1498–1507, 2005. © 2005 Society of Plastics Engineers

The objective of this study was to prepare natural rubber composites filled with carbon nanotubes (CNTs) that show an electrical percolation threshold at very low CNT concentrations. Therefore, two methods of surface functionalization of CNTs were investigated to enable an improved dispersion of CNTs and chemical interaction between CNTs and rubber matrix. On one hand, the CNTs have been functionalized ex situ by acid treatment and silanization reaction with bis(triethoxysilylpropyl) tetrasulfide before mixing with the rubber and otherwise in situ functionalization was directly carried out during the processing of the composites in the internal mixer. The grafting of silane molecules onto CNT surface was established by Fourier transform infrared spectroscopy and scanning electron microscopy. Tensile tests revealed the outstanding properties of composites prepared by in situ silanization method. The in situ silanization led to a better dispersion of the CNTs and the formation of chemical linkages between CNT surface and rubber and this became manifest in higher reinforcement of the rubber, higher crosslink densities, and a lower electrical percolation threshold. It was also shown that the in situ silanization is retarding the vulcanization reaction. POLYM. COMPOS., 36:2113–2122, 2015. © 2014 Society of Plastics Engineer

No abstract

Rice husk ash (RHA) was used as a reinforcing filler in epoxidized natural rubber (ENR) with various loading levels (0, 10, 20, and 30 phr), and silica filled ENR was also studied for comparison. The effects of RHA content on cure characteristics, mechanical properties, dynamic mechanical properties, and thermoelastic behavior of the filled ENR composites were investigated. It was found that the incorporation of RHA significantly affected the cure characteristics and mechanical properties. That is, the incorporation of RHA caused faster curing reactions and increased Young's modulus and tensile strength relative to the unfilled compound. This might be attributed to the metal oxide impurities in RHA that enhance the crosslinking reactions, thus increasing the crosslink density. Further improvements in the curing behavior and the mechanical properties of the filled composites were achieved by in situ silanization with bis(triethoxysilylpropyl) tetrasulfide (Si69). It was found that the rubber-filler interactions reinforced the composites. This was indicated by the decreased damping characteristic (tan ) and the other changes in the mechanical properties. Furthermore, the ENR composites with Si69 had improved filler dispersion. Temperature scanning stress relaxation (TSSR) results suggest that the metal oxide impurities in RHA promote degradation of the polymer network at elevated temperatures.

No abstract

Composites of carbon nanotubes (CNT) and epoxidized natural rubber (ENR) were prepared by in‐situ functionalization of CNT with two alternative silane coupling agents: bis(triethoxysilylpropyl) tetrasulfide (TESPT) and 3‐aminopropyltriethoxysilane (APTES). The reactions of ENR molecules with the functional groups on CNT surfaces and with the silane molecules were characterized by Fourier transform infrared. Furthermore, cross‐link density, relaxation behaviors, curing, mechanical, electrical, and morphological properties of pristine ENR and the ENR composites were investigated. Very low percolation thresholds, at CNT concentrations as low as 1 phr, were observed in the ENR–CNT and the ENR–CNT–TESPT composites. This might be attributed to improvements in the chemical linkages between ENR molecules and functional groups on CNT surfaces that led to a homogenous dispersion of CNTs in the ENR matrix, with loose CNT agglomerates. POLYM. ENG. SCI., 55:2500–2510, 2015. © 2015 Society of Plastics Engineers

Carbon nanotube (CNT)–filled natural rubber (NR) composites were prepared by using an internal mixer and a two-roll mill. Various types of NR, including unmodified NR, epoxidized NR (ENR), and maleated NR (MNR), were used. The chemical reactions between rubber molecules and functional groups on the CNT surface were characterized by attenuated total reflection Fourier transform infrared spectroscopy. Cure characteristics, tensile properties, relaxation behavior, and electrical conductivity of the various gum rubbers and the CNT-filled rubber composites were investigated. It was found that the addition of CNTs significantly affected the composite properties. This is due not only to the excellent properties of the CNT itself but also to the physical and chemical interactions between modified rubber molecules and CNT surfaces. On comparison between the three types of NR, it was observed that the ENR-CNT composite showed the highest values of delta torque, tensile strength, and initial relaxation modulus. This confirms the homogeneous distribution of CNT particles in the ENR matrix, which in turn resulted from enhanced interactions of functional groups on CNT surfaces and epoxide groups in ENR molecules. Furthermore, electrical conductivity as a function of CNT content was examined to estimate the electrical percolation threshold value and to determine the state of dispersion of CNTs.