There are many factors affecting oil extraction rate (OER) but a large contributor to high national OER is by processing good-quality fresh fruit bunches (FFB) at the mills. The current practice for grading oil palm fruit bunches in mills is using human graders for visual inspection, which can lead to repeated mistakes, inconsistent evaluation results, and many other related losses. This study aims to develop a fruit maturity sensor that can detect oil palm fruit maturity grade and send indication to the user whether to accept or reject the bunches. This study focuses on fruit battery principle and applying the charging concept to the fruit battery in order to generate significant load voltage readings of oil palm fruit battery. The charging process resulted in amplified load voltage readings, which were 4 times more sensitive to changes as compared to normal fruit battery without charging process. From the load voltage readings, the fruits can be characterized into their maturity grade based on moisture content. It was determined that fruits with moisture content less than 44% and average load voltage, Vavg, between 20 to 30 mV are considered ripe fruits.
Oil palm is one of the key industries highly observed in Malaysia, due to its high demand both whether locally or internationally. The oil extraction rate (OER) in palm oil production is used as an element to identify the performance of the mills, estates and producers. In view of this, there are specific instrument or sensor needs to be implemented at the mills especially during the reception of fresh fruit bunches (FFB) transported from the field for oil content processing. This paper aims to study and propose the use of a fruit battery-based oil palm maturity sensor to analyse the effect of the sensor to various parameters. The study utilizes a charging method with different parameters, including a moisture content test on the palm oil samples. Three types of parameters are tested along with the different grades of oil palm fruit from different bunches, such as the load resistance, charging voltage and charging time. The repeatability data of the samples are obtained with the used list of values in each parameter. The results show that the parameters tested for the unripe, under ripe and ripe samples can affect the sensor sensitivity.
Palm oil sector is considered one of main economical contributions in countries such a Malaysia where approximately 6.1% of their Gross Domestic Product (GDP) is contributed. Low Oil Extraction Rate (OER) from poor quality fresh fruit bunches have led to a decrease the oil palm production. The traditional method of using human naked eye to inspect the Fresh Fruit Bunches (FFB) during reception process is one of common methods that is still being practiced which eventually would lead to inaccuracy in grading and harvesting. This paper presents a new approach to identify the maturity of oil palm fruit using fruit-based maturity sensor and the electronic circuit. The study utilizes multiple terminals to evaluate the sensitivity of the sensor by analyzing the relation between the load voltage and the moisture content in the oil palm fruit. The sensitivity of the sensor increased by three-fold when four terminal fruit battery was used compared to single terminals with 47.61% for the moisture range of 50-80% value. This proposed approach significantly improved the accuracy in grading the oil palm fruit which is the most common challenge posed during the reception process.
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