Baculovirus-based insecticides are currently being used worldwide, and new products are in development in many countries. The most dramatic examples of successful baculovirus insecticides are found in soybean in Brazil and cotton in China. Production of baculoviruses is generally done in larvae of a convenient host species, and the level of sophistication varies tremendously between field-collection of infected insects at the one extreme and automated mass manufacturing at the other. Currently, only products with wild type baculoviruses as active ingredients are commercially available. Baculoviruses encoding insecticidal proteins are considered attractive, especially for crops with little tolerance to feeding damage, where speed-of-kill is an important characteristic. Successful field tests with such recombinant baculoviruses have been done in the past, and more tests are ongoing. However, low-cost production of recombinant baculovirus in larvae poses specific problems, due to the short survival time of the production host.In this chapter, benchtop-scale production of two typical baculoviruses is described. First, we describe the production of wild type Helicoverpa zea nucleopolyhedrovirus in bollworm (H. zea) larvae. H. zea larvae are very aggressive and need to be reared in isolation from each other. Second, we describe the production of a recombinant Autographa californica multiple nucleopolyhedrovirus in the non-cannibalistic cabbage looper, Trichoplusia ni. The recombinant baculovirus encodes the insect-specific scorpion toxin LqhIT2. The tetracycline transactivator system enables the production of wild-type quantity and quality product while toxin expression is repressed since normal toxin production would result in premature death of the production host that would limit progeny virus production.
SummaryWith an increasing need for functional analysis of proteins, there is a growing demand for fast and cost-effective production of biologically active eukaryotic proteins. The baculovirus expression vector system is widely used, and in the vast majority of cases cultured insect cells have been the host of choice. A low cost alternative to bioreactorbased protein production exists in the use of live insect larvae as "mini bioreactors." In this chapter, we focus on Trichoplusia ni as the host insect for recombinant protein production, and explore three different methods of virus administration to the larvae. The first method is labor-intensive, as extracellular virus is injected into each larva, whereas the second lends itself to infection of large numbers of larvae via oral inoculation. While these first two methods require cultured insect cells for the generation of recombinant virus, the third relies on transfection of larvae with recombinant viral DNA and does not require cultured insect cells as an intermediate stage. We suggest that smallto mid-scale recombinant protein production (mg-g level) can be achieved in T. ni larvae with relative ease.
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