A circular phosphorus (P) bioeconomy is not only worthwhile for conserving limited mineral P reservoirs, but also for minimizing negative environmental impacts caused by human-made alterations. Although P is an essential nutrient, most of the P in concentrates based on cereals, legumes and oilseed byproducts is organically bound to phytate. The latter cannot be efficiently utilized by monogastric animals and is therefore diluted into the environment through the manure pathway. This review examines various strategies for improved P utilization in animals and reflects the respective limitations. The strategies considered include feeding of debranned feedstuffs, pre-germinated feed, co-feeding of phytase and feeding material with high native phytase activity. All these approaches contribute to an improved P bioavailability. However, about half of the organic P content continues to be excreted and therefore remains unused by the animals. Nevertheless, technologies for an efficient utilization of P from cereal-based feed already exist; however, these are not industrially established. Conditioning feed material prior to feeding fosters P-reduced feed; meanwhile, P bound to phytate can be recovered. Based on known techniques for P separation and solubilisation from cereal products and phytate conversion, potential designs for feed material conditioning processes are proposed and evaluated.
When facing today’s scarcity of mineral phosphorus (P) resources and the environmental issues following enhanced P losses especially from agriculture, new solutions need to be implemented. In this framework, the potential for a mechanical separation of a P rich grain fraction from wheat, rye, barley and oats is investigated in order to provide animal feed with reduced organic P content. Thus, P accumulation in manure and soils should be prevented. Also, the subsequent utilization of the separated organic P, which occurs in the form of inositol P, for a sustainable P management via activation of intrinsic enzymes is evaluated. It was shown that in grain layers at 7.0, 5.5, 6.4 and 2.5% cross section of wheat, rye, barley and oats, respectively, maximum inositol P occurs with 1.6, 0.8, 1.4 and 1.2 g/100 g. Phytase activity is also highest in the outer layers of the grains with maxima of 9300, 12,000, 8400 and 2400 U/kg, respectively. A removal of the specific layers where inositol P is accumulated could possibly achieve a 24, 31, 60 and 27% organic P reduction for wheat, rye, barley and oats with 7, 14, 25 or 7% grain elimination. A debranning, eliminating all the outer grain layers to a certain extent, in contrast, leads to significantly higher mass losses. Within the P enriched layer determined from inositol P distribution, phytase activity is calculated to be around 285, 831, 777 and 42 U/kg for wheat, rye, barley and oats, respectively.
The availability of organically bound phosphorus (P) as phytate in plant-based feeding material is a challenge for livestock farming due to limited utilization during the digestion by the animal. Another issue is the following output into the environment as manure, due to increasing restrictions for nitrogen and phosphorus. As a solution, enzymes such as phytases are added in livestock farming to increase digestibility. However, the activation of intrinsic enzymes by wet-treatment of feeding material can also effectively reduce phytate content and can be applied prior to feeding. In this study, we report on a non-invasive method based on Attenuated Total Reflection Fourier Mid-Infrared Spectroscopy (ATR-FT-MIR) and chemometrics for rapid quantification of residual phytate content during rye bran treatment; rye bran is used as an example for a plant-based feeding material. For model calibration, KH2PO4 was used as the internal standard, as phytate and its hydrolytic product ortho-phosphate experienced similar mid-infrared absorbance pattern. The residual phytate content after different treatment times was determined by applying a mass balance for P. The developed inline analysis is compared to standard offline analytical methods resulting in a RMSE of 6.2 mgphytate·100gbran-1. Thus, the developed method shows high accuracy and holds the potential for further applications for the screening and investigation of feed material conditioning prior to feeding.
Background Electro-fermentation (EF) is an emerging tool for bioprocess intensification. Benefits are especially expected for bioprocesses in which the cells are enabled to exchange electrons with electrode surfaces directly. It has also been demonstrated that the use of electrical energy in BES can increase bioprocess performance by indirect secondary effects. In this case, the electricity is used to alter process parameters and indirectly activate desired pathways. In many bioprocesses, oxidation-reduction potential (ORP) is a crucial process parameter. While C. pasteurianum fermentation of glycerol has been shown to be significantly influenced electrochemically, the underlying mechanisms are not clear. To this end, we developed a system for the electrochemical control of ORP in continuous culture to quantitatively study the effects of ORP alteration on C. pasteurianum by metabolic flux analysis (MFA), targeted metabolomics, sensitivity and regulation analysis. Results In the ORP range of −462 mV to −250 mV, the developed algorithm enabled a stable anodic electrochemical control of ORP at desired set-points and a fixed dilution rate of 0.1 h−1. An overall increase of 57% in the molar yield for 1,3-propanediol was observed by an ORP increase from −462 to −250 mV. MFA suggests that C. pasteurianum possesses and uses cellular energy generation mechanisms in addition to substrate-level phosphorylation. The sensitivity analysis showed that ORP exerted its strongest impact on the reaction of pyruvate-ferredoxin-oxidoreductase. The regulation analysis revealed that this influence is mainly of a direct nature. Hence, the observed metabolic shifts are primarily caused by direct inhibition of the enzyme upon electrochemical production of oxygen. A similar effect was observed for the enzyme pyruvate-formate-lyase at elevated ORP levels. Conclusions The results show that electrochemical ORP alteration is a suitable tool to steer the metabolism of C. pasteurianum and increase product yield for 1,3-propanediol in continuous culture. The approach might also be useful for application with further anaerobic or anoxic bioprocesses. However, to maximize the technique's efficiency, it is essential to understand the chemistry behind the ORP change and how the microbial system responds to it by transmitted or direct effects.
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