This paper investigates the design and development of bio-inspired suture pins that would reduce the insertion force and thereby reducing the pain in the patients. Inspired by kingfisher's beak and porcupine quills, the conceptual design of the suture pin is developed by using a unique ideation methodology that is proposed in this research. The methodology is named as Domain Integrated Design, which involves in classifying bio-inspired structures into various domains. There is little work done on such bio-inspired multifunctional aspect. In this research we have categorized the vast biological functionalities into domains namely, cellular structures, shapes, cross-sections, and surfaces. Multi-functional bio-inspired structures are designed by combining different domains. In this research, the hypothesis is verified by simulating the total deformation of tissue and the needle at the moment of puncture. The results show that the bio-inspired suture pin has a low deformation on the tissue at higher velocities at the puncture point and low deformation in its own structure when an axial force (reaction force) is applied to its tip. This makes the design stiff and thus require less force of insertion.
Geometric modelling has been a crucial component of the design process ever since the introduction of the first Computer-Aided Design (CAD) systems. Additive Manufacturing (AM) pushes design freedom to previously unachievable limits. AM allows the manufacturing of lattice structures which are otherwise close to impossible to be manufactured conventionally. Yet, the geometric modelling of heterogeneous lattice structures is still greatly limited. Thus, the AM industry is now in a situation where the manufacturing capabilities exceed the geometric modelling capabilities. While there have been advancements in the modelling of heterogeneous lattice structures, the review of relevant literature revealed critical limitations of the existing approaches. These limitations include their inability to model non-linear variation of geometric parameters, as well as the limited amount of controllable geometric parameters. This work presents a novel geometric modelling methodology based on function representation as an attempt to bridge this gap. The proposed approach avoids the manual definition of geometric parameters and provides a method to control them with mathematical functions instead. A software prototype implementing the proposed approach is presented, and several use-cases are analysed.
This paper aims to provide a comprehensive review of the state-of–the-art modeling and optimization methods for multi-scale heterogeneous lattice structures (MSHLS) to further facilitate the more design freedom. In this survey, a design process including optimization and modeling for MSHLS is proposed. Material composition and multi-scale geometric modeling methods for representation of material and geometry information are separately discussed. Moreover, the optimization methods including multi-scale and multi-material optimization design methods, as well as the simulations methods suitable for MSHLS are respectively reviewed. Finally, the relationship, advantages and disadvantages of MSHLS modeling and optimization methods are summarized with discussion and comparison,which provides a guidance to further take advantage of MSHLS to improve the performance and multifunctional purpose of production for software developers and researchers concerning the design approaches and strategies currently available.
Ever since its introduction over five decades ago, geometric solid modelling has been crucial for engineering design purposes and is used in engineering software packages such as computer-aided design (CAD), computer-aided manufacturing (CAM), computer-aided engineering (CAE), etc. Solid models produced by CAD software have been used to transfer geometric information from designers to manufacturers. Since the emergence of additive manufacturing (AM), a CAD file can also be directly uploaded to a three-dimensional (3D) printer and used for production. AM techniques allow manufacturing of complex geometric objects such as bio-inspired structures and lattice structures. These structures are shapes inspired by nature and periodical geometric shapes consisting of struts interconnecting in nodes. Both structures have unique properties such as significantly reduced weight. However, geometric modelling of such structures has significant challenges due to the inability of current techniques to handle their geometric complexity. This calls for a novel modelling method that would allow engineers to design complex geometric objects. This survey paper reviews geometric modelling methods of complex structures to support bio-inspired design created for AM which includes discussing reasoning behind bio-inspired design, limitations of current modelling approaches applied to bio-inspired structures, challenges encountered with geometric modelling and opportunities that these challenges reveal. Based on the review, a need for a novel geometric modelling method for bio-inspired geometries produced by AM is identified. A framework for such bio-inspired geometric modelling method is proposed as a part of this work.
Current geometrical modelling approaches are unable to handle complex geometrical objects such as heterogeneous lattice structures. In this work, a framework for a novel bio-inspired geometric modelling method is proposed. The method can potentially support geometric modelling of heterogeneous lattice structures. The method utilises discretisation algorithms that are based on cell division processes encountered in nature. The method is verified on two 2D use-cases.
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