Functional polyolefins (i.e., polyethene or polypropene bearing functional groups) are highly desired materials, due to their beneficial surface properties. Many different pathways exist for the synthesis of these materials, each with its own advantages and drawbacks. This review focuses on those synthetic pathways that build up a polymer chain from ethene/propene and functionalised polar vinyl monomers. Despite many recent advances in the various fields of olefin polymerisation, it still remains a challenge to synthesise high molecular-weight copolymers with tuneable amounts of functional groups, preferably with consecutive insertions of polar monomers occurring in a stereoselective way. To overcome some of these challenges, polymerisation of alternative functionalised monomers is explored as well.
In this perspective we highlight the applicability of migratory carbene insertion reactions into TM-C bonds as a new tool for catalytic C-C bond formation. In Section 1 we introduce the reaction, wherein we also discuss the applicability of transition metal carbene formation from reactive carbene precursors. In Section 2 we summarise the available mechanistic information about this elementary step derived from stoichiometric model reactions. In Section 3 we review the available catalytic examples, with a focus on new developments in palladium mediated cross-coupling reactions (thus expanding the substrate scope with carbene precursors) and carbene polymerisation (allowing the synthesis of highly functionalised stereoregular polymers that are difficult to prepare otherwise). Recent developments in these fields in combination with the close analogy of carbene insertion reactions with CO (and alkene) insertions open up new possibilities for the development of interesting new reactions based on carbene insertions.
Copolymerisation of olefins and carbene monomers was attempted with several well-defined Pd catalysts active in both olefin polymerisation and carbene polymerisation. In none of the attempts copolymer formation or even formation of the homopolymers was observed. This indicates that olefin polymerisation and carbene polymerisation are incompatible, despite the fact that the proposed transition states for these processes are very similar. Detailed investigations of Pd catalysed homopolymerisation of carbenes using both Pd II and Pd 0 complexes revealed that the active species in these reactions are most likely low-valent Pd species rather than Pd II -alkyl species generally assumed to mediate carbene polymerisation. Well-defined Pd II -alkyl species showed only a few insertions of carbene monomers, while longer oligomers ($20 carbene units) are formed from Pd 0 salts. In agreement with previous investigations, Pd 0 -NHC complexes allow formation of higher-M w materials. Activation of the catalyst by NaBPh 4 is required. Mechanistic studies revealed that involvement of Pd II species in this process is highly unlikely, but the exact nature of the low-valent active species (Pd nanoparticles, molecular Pd 0 or Pd I species) is not clear. However, involvement of free radical species can be ruled out. Since olefin polymerisation requires Pd II as the active species, the likely involvement of lower-valent Pd species in carbene polymerisation explains the incompatibility of both processes. The absence of formation of olefin homopolymers by well-known Pd-based olefin polymerisation catalysts in the presence of EDA can be explained by in situ reduction of the Pd II species by EDA.
We present our results obtained in the Rh-catalyzed carbene copolymerization of diazomethane and diazoesters as a new approach to functional polymer synthesis. Copolymerization reactions were successful, and high-M w ethylene–acrylate type copolymers were obtained with a large variation in functional group content, which proved to be tunable by varying the monomer feed ratio and the way of addition. Polymer yields decrease strongly with increasing incorporation of diazomethane due to rapid β-hydride elimination. Sequential insertions of polar monomers were observed to a large extent, giving rise to copolymers with a blocky microstructure, which is a unique feature of this polymerization technique. The copolymer properties are demonstrated to be highly dependent on the functional group content and can therefore easily be varied in the window between the properties of both homopolymers.
The self-assembly of poly(ethylidene acetate) (st-PEA) into van der Waals-stabilized liquid-crystalline (LC) aggregates is reported. The LC behavior of these materials is unexpected, and unusual for flexible sp(3)-carbon backbone polymers. Although the dense packing of polar ester functionalities along the carbon backbone of st-PEA could perhaps be expected to lead directly to rigid-rod behavior, molecular modeling reveals that individual st-PEA chains are actually highly flexible and should not reveal rigid-rod induced LC behavior. Nonetheless, st-PEA clearly reveals LC behavior, both in solution and in the melt over a broad elevated temperature range. A combined set of experimental measurements, supported by MM/MD studies, suggests that the observed LC behavior is due to self-aggregation of st-PEA into higher-order aggregates. According to MM/MD modeling st-PEA single helices adopt a flexible helical structure with a preferred trans-gauche syn-syn-anti-anti orientation. Unexpectedly, similar modeling experiments suggest that three of these helices can self-assemble into triple-helical aggregates. Higher-order assemblies were not observed in the MM/MD simulations, suggesting that the triple helix is the most stable aggregate configuration. DLS data confirmed the aggregation of st-PEA into higher-order structures, and suggest the formation of rod-like particles. The dimensions derived from these light-scattering experiments correspond with st-PEA triple-helix formation. Langmuir-Blodgett surface pressure-area isotherms also point to the formation of rod-like st-PEA aggregates with similar dimensions as st-PEA triple helixes. Upon increasing the st-PEA concentration, the viscosity of the polymer solution increases strongly, and at concentrations above 20 wt % st-PEA forms an organogel. STM on this gel reveals the formation of helical aggregates on the graphite surface-solution interface with shapes and dimensions matching st-PEA triple helices, in good agreement with the structures proposed by molecular modeling. X-ray diffraction, WAXS, SAXS and solid state NMR spectroscopy studies suggest that st-PEA triple helices are also present in the solid state, up to temperatures well above the melting point of st-PEA. Formation of higher-order aggregates explains the observed LC behavior of st-PEA, emphasizing the importance of the "tertiary structure" of synthetic polymers on their material properties.
Copolymerisation of carbenes and olefins (ethene), mediated by Rh-based catalyst precursors, is presented as a new, proof-of-concept methodology for the controlled synthesis of functional polymers. The reactions studied show that olefin-carbene polymerisation reactions provide a viable alternative to more traditional olefin polymerization techniques. Rh(III)-catalyst precursors, while active in the homopolymerisation of either olefins or carbenes, proved to be virtually inactive in olefin-carbene copolymerization. Conversely, the use of Rh(I)(cod) catalyst precursors allows the synthesis of high molecular-weight, highly functionalized copolymers. The reactions yield a mixture of copolymers and some carbene homopolymers, which proved to be difficult to separate. Polyethylene was not formed under the applied reaction conditions. The average ethene content in this mixture could be increased up to 11%, although analysis of the mixture revealed that the ethene content in fractions of the copolymer mixture can be as high as 70%. Attempts to increase the ethene content by increasing the ethene pressure unexpectedly led to lower average ethene contents, which is most likely due to changes in the ratio of copolymers vs. carbene homopolymer. This behaviour is most likely a result of the reactivity difference of different active Rh-species formed under the applied reaction conditions. Apparently, higher ethene concentrations slow down the copolymerisation process (mediated by yet unidentified Rh-species) compared to the formation of homopolymers (mediated by different Rh-catalysts; most likely (allyl)Rh(III)-alkyl species), thereby changing the product ratio in favour of the homopolymer. The average ethene content in the copolymer mixture therefore decreases, while the ethene content within the copolymer fraction has likely increased at higher ethene concentrations (but simply less copolymer is formed). The obtained copolymers exhibit a blocky microstructure, with the functional blocks being highly stereoregular. Branching does occur and the functional groups are present in the polymer backbone as well as at the branches. Formation of copolymers was confirmed by Maldi-ToF analysis, which revealed incorporation of several ethene units into the copolymers.
Propagation and termination steps in Rh-mediated carbene polymerisation using diazomethane Franssen, N.M.G.; Finger, M.; Reek, J.N.H.; de Bruin, B.
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