We describe a belt-mountable prototype instrument containing a gas chromatographic microsystem (μGC) and demonstrate its capability for near-real-time recognition and quantification of volatile organic compounds (VOCs) in moderately complex mixtures at concentrations encountered in industrial workplace environments. The μGC comprises three discrete, Si/Pyrex microfabricated chips: a dual-adsorbent micropreconcentrator–focuser for VOC capture and injection; a wall-coated microcolumn with thin-metal heaters and temperature sensors for temperature-programmed separations; and an array of four microchemiresistors with thiolate-monolayer-protected-Au-nanoparticle interface films for detection and recognition–discrimination. The battery-powered μGC prototype (20 × 15 × 9 cm, ∼2.1 kg sans battery) has on-board microcontrollers and can autonomously analyze the components of a given VOC mixture several times per hour. Calibration curves bracketing the Threshold Limit Value (TLV) of each VOC yielded detection limits of 16–600 parts-per-billion for air samples of 5–10 mL, well below respective TLVs. A 2:1 injection split improved the resolution of early eluting compounds by up to 63%. Responses and response patterns were stable for 5 days. Use of retention-time windows facilitated the chemometric recognition and discrimination of the components of a 21-VOC mixture sampled and analyzed in 3.5 min. Results from a “mock” field test, in which personal exposures to time-varying concentrations of a mixture of five VOCs were measured autonomously, agreed closely with those from a reference GC. Thus, reliable, near-real-time determinations of worker exposures to multiple VOCs with this wearable μGC prototype appear feasible.

A prototype microfabricated gas chromatograph (μGC) adapted specifically for the rapid determination of selected gas-phase marker compounds of the explosive 2,4,6-trinitrotoluene (TNT) at sub-parts-per-billion (

This report concerns a benchtop prototype instrument containing a gas chromatographic microanalytical system (μGC) designed for the selective determination of multiple airborne volatile organic compounds (VOCs) at concentrations in the vicinity of recommended occupational exposure limits. The core microsystem consists of a set of discrete Si-microfabricated devices: a dualcavity, adsorbent-packed micro-preconcentrator-focuser (μPCF) chip that quantitatively captures and thermally desorbs/injects VOCs with vapor pressures between~0.03 and 13 kPa; tandem micro-column (μcolumn) chips with cross-linked PDMS wall-coated stationary phases capable of temperature-programmed separations; and an integrated array of five μchemiresistors (μCR) coated with different thiolate-monolayer protected gold nanoparticle (MPN) interface films that quantifies and further differentiates among the analytes by virtue of the response patterns generated. Other key components include a pre-trap for low-volatility interferences, a split-flow injection valve, and an onboard He carrier-gas canister. The assembled unit measures 19 × 30 × 14 cm, weighs~3.5 kg, operates on AC power, and is laptop/LabVIEW controlled. Component-and system-level tests of performance demonstrated injection bandwidths o1 s, a μcolumn capacity of ≥ 8 μg injected mass, linear calibration curves, no humidity effects, excellent medium-term (that is, 1 week) reproducibility, autonomous operation for 8 h, detection limits below Threshold Limit Values (TLV) for 10 mL air samples collected in 1 min, and response patterns that enhanced vapor recognition. The determination of a 17-VOC mixture in the presence of seven interferences was performed in 4 min. Results augur well for adapting the microsystem to an all-MEMS wearable μGC currently under parallel development.

Comprehensive two-dimensional gas chromatography (GC×GC) with a temperature-programmed microfabricated thermal modulator (μTM) is demonstrated. The 0.78 cm(2), 2-stage μTM chip with integrated heaters and a PDMS coated microchannel was placed in thermal contact with a solid-state thermoelectric cooler and mounted on top of a bench scale GC. It was fluidically coupled through heated interconnects to an upstream first-dimension ((1)D) PDMS-coated capillary column and a downstream uncoated capillary or second-dimension ((2)D) PEG-coated capillary. A mixture of n-alkanes C6-C10 was separated isothermally and the full-width-at-half-maximum (fwhm) values of the modulated peaks were assessed as a function of the computer-controlled minimum and maximum stage temperatures of μTM, Tmin and Tmax, respectively. With Tmin and Tmax fixed at -25 and 100°C, respectively, modulated peaks of C6 and C7 had fwhm values<53 ms while the modulated peaks of C10 had a fwhm value of 1.3s, due to inefficient re-mobilization. With Tmin and Tmax fixed at 0 and 210°C, respectively, the fwhm value for the modulated C10 peaks decreased to 67 ms, but C6 and C7 exhibited massive breakthrough. By programming Tmin from -25 to 0°C and Tmax from 100 to 220°C, the C6 and C7 peaks had fwhm values≤50 ms, and the fwhm for C10 peaks remained<95 ms. Using the latter conditions for the GC×GC separation of a sample of unleaded gasoline yielded resolution similar to that reported with a commercial thermal modulator. Replacing the PDMS phase in the μTM with a trigonal-tricationic room temperature ionic liquid eliminated the bleed observed with the PDMS, but also reduced the capacity for several test compounds. Regardless, the demonstrated capability to independently temperature program this low resource μTM enhances its versatility and its promise for use in bench-scale GC×GC systems.

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