The letter presents a force-tracking impedance controller granting a free-overshoots contact force (mandatory performance for many critical interaction tasks such as polishing) for partially unknown interacting environments (such as leather or hard-fragile materials). As in many applications, the robot has to gently approach the target environment (whose position is usually not well-known), then execute the interaction task. Therefore, the algorithm has been designed to deal with both the free space approaching motion (phase a.) and the succeeding contact task (phase b.) without switching from different control logics. Control gains have to be properly calculated for each phase in order to achieve the target force tracking performance (i.e., free-overshoots contact force). In detail, phase a. control gains are optimized based on the impact collision model to minimize the force error during the following contact task, while phase b. control gains are analytically calculated based on the solution of the LQR optimal control problem. The analytical solution grants the continuous adaptation of the control gains during the contact phase on the estimated value of the environment stiffness (obtained through an on-line extended Kalman filter). A probing task has been carried out to validate the performance of the control with partially unknown contact environment properties. Results show the avoidance of force overshoots and instabilities
The standard EN ISO10218 is fostering the implementation of hybrid production systems, i.e., production systems characterized by a close relationship among human operators and robots in cooperative tasks. Human‐robot hybrid systems could have a big economic benefit in small and medium sized production, even if this new paradigm introduces mandatory, challenging safety aspects. Among various requirements for collaborative workspaces, safety‐assurance involves two different application layers; the algorithms enabling safe space‐sharing between humans and robots and the enabling technologies allowing acquisition data from sensor fusion and environmental data analysing. This paper addresses both the problems: a collision avoidance strategy allowing on‐line re‐planning of robot motion and a safe network of unsafe devices as a suggested infrastructure for functional safety achievement
Industry 4.0 is taking human-robot collaboration at the center of the production environment. Collaborative robots enhance productivity and flexibility while reducing human's fatigue and the risk of injuries, exploiting advanced control methodologies. However, there is a lack of real-time model-based controllers accounting for the complex human-robot interaction dynamics. With this aim, this paper proposes a Model-Based Reinforcement Learning (MBRL) variable impedance controller to assist human operators in collaborative tasks. More in details, an ensemble of Artificial Neural Networks (ANNs) is used to learn a human-robot interaction dynamic model, capturing uncertainties. Such a learned model is kept updated during collaborative tasks execution. In addition, the learned model is used by a Model Predictive Controller (MPC) with Cross-Entropy Method (CEM). The aim of the MPC+CEM is to online optimize the stiffness and damping impedance control parameters minimizing the human effort (i.e, minimizing the human-robot interaction forces). The proposed approach has been validated through an experimental procedure. A lifting task has been considered as the reference validation application (weight of the manipulated part: 10 kg unknown to the robot controller). A KUKA LBR iiwa 14 R820 has been used as a test platform. Qualitative performance (i.e, questionnaire on perceived collaboration) have been evaluated. Achieved results have been compared with previous developed offline model-free optimized controllers and with the robot manual guidance controller. The proposed MBRL variable impedance controller shows improved humanrobot collaboration. The proposed controller is capable to actively assist the human in the target task, compensating for the unknown part weight. The human-robot interaction dynamic model has been trained with a few initial experiments (30 initial experiments). In addition, the possibility to keep the learning of the human-robot interaction dynamics active allows accounting for the adaptation of human motor system.
The paper presents a fast online predictive method to solve the task-priority differential inverse kinematics of redundant manipulators under kinematic constraints. It implements a task-scaling technique to preserve the desired geometrical task, when the trajectory is infeasible for the robot capabilities. Simulation results demonstrate the effectiveness of the methodology.
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