There is studied the wear resistance of coatings obtained by plasma heating of the mixture based on tin-bronze and chromium carbide. Measurement of the microhardness of the cross-section of the coatings showed that the thickness of the coating layer strongly affects the formation of the alloyed surface layer, and the addition of chromium carbide strongly leads to stronger hardening. Wear tests have shown that alloying with bronze provides the ability to improve the surface of the steel, and the CuSn + CrxCy type coating has the highest wear resistance.
This paper presents a study of the characteristics and resistance to abrasive wear of surface alloyed layers during plasma heating of powder pre-coating of a mixture containing tin bronze and chromium carbide. It has been established that, depending on the composition of the mixture, the thickness of the coating, the processing mode, the resulting layers differ in structure, chemical and phase composition. The addition of chromium carbide with a mass fraction of 20% makes it possible to increase the microhardness of the alloyed layer based on tin bronze up to 700 HV with the formation of a martensitic structure. Tests for abrasive wear were carried out at a load of 5, 20, 50 N and with codirectional rotation of the holder to the abrasive wheel. The obtained results showed that the wear resistance of the Fe-Cu-Sn and Fe-Cr-C-Cu-Sn alloyed layers is higher compared to the Cu-Sn layer. In particular, the Fe-Cr-C-Cu-Sn layer is the best.
The article is devoted to a comparative assessment of the possibility of increasing the wear resistance of the surface layer for steel St3 during plasma and laser heating of the applied surface coating of a mixture of CuSn—CrxCy alloys. It is shown that the fusion of a thin layer of a preliminarily applied coating of a CuSn—CrxCy mixture with a wide range of particle sizes is more suitable for plasma than for laser processing. It has been found that plasma coatings have a higher hardness and a lower probability of defects as compared to laser coatings. The results obtained can be used in the development of new technological processes for hardening machine parts and tools.
In the process of plasma surface hardening, coatings based on a mixture of CuSn alloy and 10/20 % OK 84.78 additive with high hardness were obtained. The study of the microstructures of the coatings showed that the content of the austenite phase decreases with an increase in the content of chromium carbide in the composition. The influence of the acidity parameter on the corrosion resistance of the alloyed surface layer with the composition of the mixture of alloys CuSn and the coating of the welding electrode OK 84.78 was evaluated. Corrosion control in 3% NaCl solutions with different pH values showed that the plasma coating has high corrosion resistance at pH = 7 and decreases by 2 times at pH = 3. An increase in the chromium content leads to an increase in the corrosion potential, and the presence of cracks leads to an increase in the corrosion current density.
The Purpose of paper is to conduct studies to assess the possibility of increasing the hardness of the surface layer of steel St3 grade by plasma heating of the applied surface coating containing powder alloy PR-N80X13S2R. Mixtures of pasta were divided into 2 groups: for furnace chemical-thermal treatment and plasma surface melting. The study of the microstructure showed a difference in the depth of the saturated layer, depending on the processing method, during chemical-thermal treatment-1 mm, plasma fusion - 2 mm. The results of measuring the surface micro-hardness showed that, the obtained coating from a mixture of PR-N80X13S2R + Cr2O3 + NH4Cl has a uniform high surface hardness (31-64 HRC), from a mixture of only PR-N80X13S2R - the surface hardness varies in a wide range (15-60 HRC). The study of the microhardness of the cross section of the surface layer showed that, the diffusion region: from a mixture of powder PR-N80X13S2R + Cr2O3 + NH4Cl has uniform hardness (450-490 HV); from a mixture of PR-N80X13S2R - hardness increases in the depth of the molten region (from 300 to 600 HV), and sharply decreases in the heat affected zone (210-170 HV). The use of PR-N80X13S2R alloy powder as the main component in the composition of the paste deposited on the St3 surface during plasma treatment leads to the formation of a doped surface layer with high hardness.
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