Flexure-based compliant mechanisms are increasingly promising in precision engineering, robotics, and other applications, thanks to the excellent advantages of no friction, no backlash, no wear, and minimal assembly. However, their design and analysis are still challenging due to the coupling of kinematic-mechanical behaviors with large nonlinear deflections in comparison to their rigid-body counterparts. Optimal design is an important aspect in the field of compliant mechanisms and has attracted much attention during the last decades. Especially, when considering a multiobjective optimization design for compliant mechanisms, the problem is becoming more complicated. Thus, this article presents a new efficient hybrid computational method to resolve multiobjective optimization design of compliant mechanisms. A Scott Russell compliant mechanism is employed as the design example and to show the advantages of the proposed optimizing method. The proposed method is developed by hybridizing the desirability function approach, fuzzy logic system, adaptive neuro-fuzzy inference system (ANFIS), and lightning attachment procedure optimization (LAPO). First of all, a 3D finite element model is created and central composite design is employed to build a numerical matrix. First, design variables are refined by using analysis of variance and Taguchi approach in terms of considerably eliminating space of design variables. Subsequently, desirability values of two objective functions are determined and transferred into the fuzzy logic system. The output of the fuzzy logic system is considered as a single combined objective function. Next, modeling for fuzzy output is established via developing the ANFIS model. At last, the LAPO algorithm is adopted for solving the multiobjective optimization problem for the mechanism. Three numerical examples are investigated to validate the feasibility and the effectiveness of performance efficiency of the proposed methodology. The results find that the proposed methodology is more efficient than traditional Taguchi-based fuzzy logic. Besides, the performance efficiency of the proposed approach outperforms the Jaya algorithm and TLBO algorithm through the Wilcoxon signed rank test and Friedman test. The results of this article give a useful approach for complex optimization problems.
Two-degree-of-freedom (2-DOF) compliant mechanism has some outstanding characteristics in accurate positioning systems. Studying the fatigue life for the 2-DOF compliant mechanism is a meaningful task to ensure a long working. However, a study for fatigue life prediction of this mechanism has not been conducted so far. In this article, a method for fatigue life prediction of 2-DOF compliant mechanism is developed for the first time. This method is the combining of the differential evolution algorithm and the adaptive neuro-fuzzy inference system (ANFIS) with subtractive clustering. The numerical results on two case studies consisting of material steel A-36 and the material AL 6061-T6 show that the accuracy of the proposed method is very high. Compared to the actual fatigue life, the root mean square error of the proposed method lies in the range [1.7, 3.97] cycles for Case 1 and [2.03, 10.38] cycles for Case 2. The statistical test also indicates that the proposed method outperforms the traditional method using triangular membership function, bell-shape, and Gaussian membership function, with the significance level from 0.05 to 0.1. These results demonstrate the feasibility of the proposed approach in fatigue life prediction of 2-DOF compliant mechanism.
With the advancement of bioengineering and robotic engineering, medical robots have been increasing concern about manipulating the microobject or cells. Although the rigid robots have a stable operation, they inherit many limitations such as the complex assembly process of joints-coupled rigid links and expensive costs. Especially, clearances between kinematic joints cause vibrations that damage microobject. To cope with such problems, a flexure-based polylactic acid (PLA) gripper is developed to realize precise motion in medical robots. The proposed gripper is 3D printed by fused deposition modeling technique with advantages of monolithic structure, jointless and cheap cost. Prior to the gripper fabrication, the optimization development of the gripper is conducted employing a combination of the non-parametric regression (NPR) and multi-objective genetic algorithm (MOGA). Numerical data samples are collected by the finite element method. The modeling results were well formulated utilizing the NPR method with the R2 value greater than 0.9. The Pareto-optimum design results identified that the gripper can provide a high displacement of 2 mm and a small stress of 41 MPa via MOGA. Additionally, the proposed flexure-based compliant PLA gripper can work with a safety factor higher than 1.6. The experiment tests on the prototype of the gripper are close to the estimated values.
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