Fast pyrolysis is an attractive thermal conversion process to generate the alternative liquid fuel. However, the bio-oil obtained from biomass pyrolysis has polarity, instability and low energy density due to contained oxygenated compound. Hydrodeoxygenation (HDO) process is the most promising route for bio-oil upgrading through oxygen elimination. The products are suitable for co-feeding into the existing refineries. Metal catalyst and operating conditions play an important role in HDO efficiency. A summary of HDO process has been conducted with various metal catalysts, type of reactors, and reaction mechanisms. It also raises some challenges in improving catalyst efficiency, reducing hydrogen consumption, and effort to understand the HDO kinetics.
In bio-oil upgrading, the activity and stability of the catalyst are of great importance for the catalytic hydrodeoxygenation (HDO) process. The vapor-phase HDO of guaiacol was investigated to clarify the activity, stability, and regeneration ability of Al-MCM-41 supported Pd, Co, and Fe catalysts in a fixed-bed reactor. The HDO experiment was conducted at 400 °C and 1 atm, while the regeneration of the catalyst was performed with an air flow at 500 °C for 240 min. TGA and XPS techniques were applied to study the coke deposit and metal oxide bond energy of the catalysts before and after HDO reaction. The Co and Pd–Co simultaneously catalyzed the CArO–CH3, CAr–OH, and multiple C−C hydrogenolyses, while the Fe and Pd–Fe principally catalyzed the CAr–OCH3 hydrogenolysis. The bimetallic Pd–Co and Pd–Fe showed a higher HDO yield and stability than monometallic Co and Fe, since the coke formation was reduced. The Pd–Fe catalyst presented a higher stability and regeneration ability than the Pd–Co catalyst, with consistent activity during three HDO cycles.
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