Different SBA-15 (SBA, Santa Barbara Amorphous) materials were synthetized at different temperature and time during of the hydrothermal treatment. The obtained SBA-15 were characterized by N2 adsorption isotherms, scanning electron microscopy (SEM), X-ray diffraction (DRX), and density in order to establish the influence of these variables on their properties. Mixtures of the obtained catalysts with 3R4F tobacco were prepared and smoked under the ISO 3308 conditions. Temperature of the hydrothermal treatment slightly affects the tars that evolved in the smoking process of the corresponding catalyst tobacco mixtures. Contrarily, the time of the hydrothermal treatment has a marked effect on the reductions of toxic compounds in the smoke. Developed porosity has a positive correlation with the observed tar reduction, whereas the apparent density has a negative correlation with the reduction in toxicity. Moreover, the removal of the supernatant liquors during the hydrothermal treatment does not strongly modify the properties of the materials and may represent an interesting simplification of the process.
SBA-15 has been employed as a tobacco additive with the objective of reducing the toxic and carcinogenic components in tobacco smoke. The effect of the synthesis conditions (temperature, time, and stirring rate) on this application was studied in this paper. The SBA-15 was characterized (RDX, N2 adsorption isotherms, SEM and apparent density), mixed with the 3R4F reference tobacco, and smoked under standard conditions. The composition of the gas and condensed fractions also was analyzed. The morphology of the material plays an important role on this application and is highly influenced by the three variables studied. Long fibers show improved efficiency compared to short fibers. The tar reduction effect was improved when increasing the time of synthesis. Nevertheless, a maximum was observed with temperature (40 °C) and stirring rate (700 rpm). The optimal synthesis conditions obtained were 24 h, 40 °C and 700 rpm, yielding reductions as high as 68% for tar, 67% for nicotine, and 31% for CO. The scaling-up process has only been reported in terms of grams but never in a preindustrial scale (around 4 kg), and thus the results of this analysis show a promising material with properties and behavior similar with respect to the sample synthesized at laboratory scale.
The synthesis of SBA-15 has been optimized using sodium silicate, an inexpensive precursor of SBA-15. In this work, the influence of synthesis times of the precipitation and the hydrothermal treatment steps, on the textural properties developed as well as for reducing the toxic compounds generated in tobacco smoking, has been studied. The hydrothermal treatment has been proved to be necessary to obtain materials with adequate performance in this particular application. Twenty-four hours of hydrothermal treatment provide materials with the best properties. Although the reaction stage usually involves the mixing of reagents during 24 h, 40 min is enough to obtain a material with stick-like morphology and typical textural properties. Moreover, between 1 and 2 h of reaction time, the material proved to have the best performance for the purpose of reducing the toxicity of the products generated during the tobacco smoking process. These results are of great significance for an eventual scaling up to industrial scale of the SBA-15 manufacturing process. Results of a pilot plant experiment in a batch of 4 kg of SBA-15 are reported.
This article is associated with the MDPI "Catalysts" journal, which belongs to a Special Issue "SBA-15 and Catalysis", "The Effect of Temperature and Time of the Hydrothermal Treatment in the SBA-15 Synthesis Process on the Structure and Textural Properties and the Ability to Reduce the Evolution of Tars in Tobacco Smoking" and the authors Juárez-Serrano, N.a; Asensio, J.ª; Martínez-Castellanos, I.ª; Beltrán, M.I.ª; and Marcilla A.*a
aChemical Engineering Department. University of Alicante. Apartado 99, 03690, Alicante, Spain.
*Corresponding author: antonio.marcilla@ua.es
SBA-15 synthetized at different values of time and temperature of the hydrothermal treatment were mixture with tobacco in order to determine the capacity of reduction of toxic and carcirogenic compounds on tobacco smoke. The effect of temperature is not significative but time presents a remarked effect. And a parameter not frequently studied, the aparent density, has been shown the most relevant relation with the results on smoking experimentos. Finally, the effect of reduce the supernatant liquor also has been studied and the results have shown that the material properties remain practically unchanged.
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