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Impinging jets are utilized in numerous applications, including nuclear waste treatment, for both the erosion of sediment beds and maintaining particulates in suspension. Pulse‐echo ultrasonic methods offer great potential for the in situ monitoring of critical mixing and settling dynamics, in concentrated dispersions. A non‐active scaled version of a Highly Active Storage Tank at Sellafield, UK, was profiled with an acoustic backscatter system under various jet firing conditions. An advanced analysis technique enabled the direct quantification of dispersion concentration changes from the converted backscatter attenuation. Hence, the erosion and mixing capability of the jets, and settling kinetics were characterized. It was found that jet operation alone provided inadequate localized mixing of eroded sediment. An additional air‐lift process operation was required to hinder the rapid re‐settling of dispersed particulates. © 2017 American Institute of Chemical Engineers AIChE J, 63: 2618–2629, 2017

This study investigated the complex settling behaviour of colloidal particles with varied surface charge and shape factors, of specific relevance to nuclear waste processing. Caesium phosphomolybdate (CPM), zirconium molybdate (ZM) and zirconium citromolybdate (ZMCA) were firstly synthesised, producing spheroidal, cubic and rectangular cuboidal morphologies respectively, and compared to agglomerated titania. While zeta-potential measurements indicated all simulant particles attained low isoelectric points, surface group leaching rendered suspensions very acidic, with CPM around its IEP, and ZM/ZMCA stable and positively charged. In sedimentation tests at various concentrations in water and 2 M HNO3, CPM and titania were found to settle with extremely high hindered settling exponents, consistent with aggregated structures. Exponents for ZM and ZMCA in water were both also well above values for spherical particles; however, this was assumed to be due to heightened drag effects from relative shape factors, rather than aggregation. ZMCA in particular showed a very high exponent of ~11.4, due to the propensity for the rod-like particles to settle in a flat conformation. For ZM in acid, double layer compression from the high electrolyte aggregated the dispersions, correlating to a significant increase in the settling exponent. An extended Stokes relationship was additionally used to understand theoretical limits of shape and aggregation on particle size prediction from hindered settling curves. Importantly, calculated sizes were consistent for the stable ZM and ZMCA in water, despite their non-sphericity and enhanced drag. The relationship failed however with agglomerated suspensions, highlighting its application as a general stability test for sedimenting dispersions.

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In situ characterisation of radiotoxic sludges and slurries is critical to numerous operations including those involving their transport and retrieval. An inexpensive, flexible acoustic backscatter system has been employed for the first time here to a 4/10th scale active storage tank comprising of a nuclear simulant suspension, to verify its application. Intricate suspension characteristics and tank operation features emerged.