A hierarchical superhydrophobic surface is prepared via a two-step boiling water immersion process and anodization of the treated aluminum substrate in a novel hydrophobic electrolyte of aluminum nitrate and stearic acid mixture at room temperature. The immersion time in boiling water had a significant influence on the morphology and durability of the sample. A pseudoboehmite coating is created on the aluminum surface during the boiling process, as revealed by the field emission scanning electron microscopy (FE-SEM) and Fourier transform infrared (FTIR) spectrophotometer results. The energy-dispersive x-ray spectroscopy analysis confirmed the formation of hydrophobic coating surface after anodization. Also, the FE-SEM images and the atomic force microscopy (AFM) investigation proved the hierarchical nano-and microstructure stem from boiling and anodizing procedures, respectively. The successively boiled and anodized surface exhibited contact angle of about 155˚, sliding and hysteresis contact angles of <5˚and 2˚, respectively. It also demonstrated a self-cleaning property and remarkable durability.
Superhydrophobic surfaces demonstrate significant characteristics which make them suitable for a wide variety of applications. In this study, we propose a facile, one-step, and cost-effective anodizing scheme using aluminum nitrate/stearic acid mixture solution to create a superhydrophobic surface on an aluminum mesh. The surface outperforms the surface anodized by the widely used oxalic acid solution in terms of superhydrophobicity and water-surface friction behavior. The proposed surface reduced the friction by 11% on average respective to the surface prepared by oxalic acid. The durability of the introduced superhydrophobic surface has also been investigated. The proposed surface retained its high water contact angle and showed higher hydrophobicity relative to the surface anodized by oxalic acid after ten abrasion cycles. This method and surface may be used for numerous applications due to its ease of fabrication, low cost, and excellent performance in energy-loss reduction.
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