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Water scarcity is a grand challenge that has always stimulated research interests in finding effective means for pure water production. In this context, reverse osmosis (RO) is considered the leading and the most optimized membrane-based desalination process that is currently dominating the desalination market. In this review, various aspects of RO desalination are reviewed. Theories and models related to concentration polarization and membrane transport, as well as merits and drawbacks of these models in predicting polarization effects, are discussed. An updated review of studies related to membrane modules (plate and frame, tubular, spiral wound, and hollow fiber) and membrane characterization are provided. The review also discusses membrane cleaning and different pre-treatment technologies in place for RO desalination, such as feed-water pre-treatment and biocides. RO pre-treatment technologies, which include conventional (e.g., coagulationflocculation, media filtration, disinfection, scale inhibition) and non-conventional (e.g., MF, UF, and NF) are reviewed and their relative attributes are compared. As per the available literature, UF, MF and coagulation-flocculation are considered the most widely used pre-treatment technologies. In addition, this review discusses membrane fouling, which represents a serious challenge in RO processes due to its significant contribution to energy requirements and process economy (e.g., flux decline, permeate quality, membrane lifespan, increased feed pressure, increased pre-treatment and membrane maintenance cost). Different membrane fouling types, such as colloidal, organic, inorganic, and biological fouling, are addressed in this review. Principles of RO process design and the embedded economic and energy considerations are discussed. In general, cost of water desalination has dropped to values that made it a viable option, comparable even to conventional water treatment methods. Finally, an overview of hybrid RO desalination processes and the current challenges faced by RO desalination processes are presented and discussed.

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Membrane-based separation has gained increased popularity over the past few decades, particularly reverse osmosis (RO). A major impediment to the improved performance of membrane separation processes, in general, is membrane fouling. Fouling has detrimental effects on the membrane’s performance and integrity, as the deposition and accumulation of foulants on its surface and/or within its pores leads to a decline in the permeate flux, deterioration of selectivity, and permeability, as well as a significantly reduced lifespan. Several factors influence the fouling-propensity of a membrane, such as surface morphology, roughness, hydrophobicity, and material of fabrication. Generally, fouling can be categorized into particulate, organic, inorganic, and biofouling. Efficient prediction techniques and diagnostics are integral for strategizing control, management, and mitigation interventions to minimize the damage of fouling occurrences in the membranes. To improve the antifouling characteristics of RO membranes, surface enhancements by different chemical and physical means have been extensively sought after. Moreover, research efforts have been directed towards synthesizing membranes using novel materials that would improve their antifouling performance. This paper presents a review of the different membrane fouling types, fouling-inducing factors, predictive methods, diagnostic techniques, and mitigation strategies, with a special focus on RO membrane fouling.

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p-Xylene is an important industrial compound, and its demand has been increasing in recent years. It is mostly produced from cracking of naphtha, but there is a need for new and cost-effective methods for the production. Toluene alkylation with methanol over an alumino-silicate zeolite catalyst, such as ZSM-5, produces a mixture of xylene isomers with low p-xylene selectivity. Due to the very close boiling points of xylene isomers, it is very expensive to separate them. There has been some success in enhancing p-xylene selectivity by modifying the ZSM-5 catalyst. This results in reduced separation cost, which makes toluene methylation a competitive process for p-xylene production. Based on these findings, a novel process for the production of p-xylenes by the catalytic methylation of toluene followed by reactive distillation for the separation of p-xylene (instead of the more costly conventional technique of separation based on crystallization and adsorption) is developed and a complete process flow diagram is simulated using Aspen Plus. Using the built-in optimization tool in Aspen Plus, we optimized reactor parameters for a maximum p-xylene selectivity of 97.7%. After separation, a p-xylene product stream purity of 99.7% is achieved. High p-xylene selectivity in the reactor and use of reactive distillation reduces the separation cost and renders the new process economically competitive.

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