The moving parts of any mechanism and machine parts are always subjected to a significant wear due to the development of friction. It is an utmost important aspect to address the wear problems in present environment. But the complexity goes on increasing to replace the worn out parts if they are very precise. Technology advancement in surface engineering ensures the minimum surface wear with the introduction of polycrystalline nano nickel coating. The enhanced tribological property of the nano nickel coating was achieved by the development of grain size and hardness of the surface. In this study, it has been decided to focus on the optimized parameters of the pulsed electro deposition to develop such a coating. Taguchi’s method coupled gray relational analysis was employed by considering the pulse frequency, average current density and duty cycle as the chief process parameters. The grain size and hardness were considered as responses. Totally, nine experiments were conducted as per L9 design of experiment. Additionally, response graph method has been applied to determine the most significant parameter to influence both the responses. In order to improve the degree of validation, confirmation test and predicted gray grade were carried out with the optimized parameters. It has been observed that there was significant improvement in gray grade for the optimal parameters.
In this analysis, corrosion efficiency and mechanical properties of duplex stainless steel castings (DSS-4A and DSS-5A) were compared to their wrought counterparts. Cast duplex stainless steel DSS-4A and DSS-5A are characterized in two separate solution treated settings, while their wrought counterparts are characterized in both solutions treated and forged form. Optical microscopy and X-ray diffractometry were employed to perform the metallurgical characterization. Electrochemical techniques such as Tafel extrapolation and electrochemical impedance spectroscopy were used to investigate corrosion activity. An electrochemical workstation was used to perform the corrosion studies. To compare the stability and changes in corrosion properties of both grades, an ASTM standard B117 salt spray test was performed in a 3.5 percent NaCl medium. Without any intermetallic phases, the XRD showed austenite and ferrite phases. The elements were partitioned further into the phases that they promoted, according to the elemental study of the phases. The ultimate tensile strength and hardness values of DSS-5A are higher than those of DSS-4A. DSS-5A had a higher corrosion resistance than DSS-4A. When comparing the two media used (H2SO4 and NaCl), DSS-5A demonstrated superior corrosion resistance.
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