The high frequency magnetoimpedance (MI) has been measured in NiFe∕Au∕NiFe narrow sandwich thin films with transverse, longitudinal, and crossed magnetic anisotropies over a frequency range of 50–500MHz. The MI elements have an opened structure with lengths of 2 or 5 mm, widths of 50–200μm and a total film thickness of 1.5μm. The magnetoimpedance characteristics with different field curve shapes, including asymmetrical, have been realized for certain magnetic anisotropy using a dc bias current. Initially the different MI field characteristics have been demonstrated in ferromagnetic microwires with circumferential, helical, and longitudinal anisotropies. Here we have reintroduced these field characteristics for the MI sandwich thin film elements. In an attempt to induce a particular anisotropy in the films the magnetic layers were rf sputtered in the presence of a strong magnetic field, with a further thermal restress treatment of the final MI elements. The use of thin film technology for MI is preferable in many applications because of its compatibility with integrated circuit technology which enables miniaturization, avoiding alignment issues, and wire soldering.
Purpose
This paper aims to present a multi-axis additive robot manufacturing system (ARMS) and demonstrate its beneficial capabilities.
Design/methodology/approach
ARMS was constructed around two robot arms and a fused filament fabrication (FFF) extruder. Quantitative experiments are conducted to investigate the effect of printing at different orientations with respect to gravity, the effect of dynamically changing build orientation with respect to the build tray when printing overhanging features, the effect of printing curved parts using curved, conformal layers. These capabilities are combined to print an integrated demonstrator showing potential practical benefits of the system.
Findings
Orientation with respect to gravity has no effect on print quality; dynamically changing build orientation allows overhangs up to 90° to be cleanly printed without support structures; printing an arch with conformal layers significantly increases its strength compared to conventional printing.
Research limitations/implications
The challenge of automatic slicing algorithms has not been addressed for multi-axis printing. It is shown that ARMS could eventually enable printing of fully-functional prototypes with embedded components.
Originality/value
This work is the first to prove that the surface roughness of an FFF part is independent of print orientation with respect to gravity. The use of two arms creates a novel system with more degrees of freedom than existing multi-axis printers, enabling studies on printing orientation relationships and printing around inserts. It also adds to the emerging body of multi-axis literature by verifying that curved layers improve the strength of an arch which is steeply curved and printed with the nozzle remaining normal to the curvature.
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