In this work, the directed crystallization of glass-coated magnetic microwires of Co-rich composition is realized with the aim to develop a novel technique for micro-magnet fabrication. The onset of the process is caused by local overheating above the primary crystallization temperature while the rest of the wire sample is at the temperature slightly below the crystallization temperature. This creates the conditions for spontaneous formation of microcrystallites at the wire edge and the movement of the crystal-amorphous interface along the wire. It was found that the directed crystallization is possible in a narrow temperature interval of 5-78 near the crystallization temperature. The effect of the directed crystallization on the magnetic properties is evident from a giant increase in coercivity, up to 1000 times. The directed crystallization was also assisted by application of a magnetic field which resulted in greater increase in coercivity, up to 1500 times and the coercivity value reached 69400 A m À1 . For comparison, at a standard crystallization the coercivity increases by 8-10 times being in the range of 2000-4000 A m À1 . The developed micro-magnets can find a range of applications in miniature sensors, actuators, and manipulators.
The method of modernized ion-plasma sputtering produced metastable states, including nanocrystalline and amorphous phases in films of Fe-Ag, Fe-Bi, Fe-Ag-Bi, Fe-Co-Ag and Ni-Ag alloys whose components do not mixed in the liquid state. The periods of the crystal lattices and the dimensions of the crystallites of the nonequilibrium phases in the fresh-sputtered state and after the heating are determined. The temperatures of the beginning and the end of the decomposition of metastable phases are established when heated at a constant rate. The electric and hysteretic magnetic properties of films in freshly dusted and thermally processed states are measured. The compositions and conditions for obtaining films with low values of the temperature coefficient of electrical resistivity (~ 10-5 K-1) and high coercive force (HC ~ 150 kA/m) are established. Such films can be promising for use as thin-film precision resistors and magnetic information carriers with an increased recording density.
The quantitative estimation of maximum level of cooling rates in the process of casting microwires in glass insulation is given. The shown possibility of nonequilibrium formation of microwire substance is due to the influence of an amorphous substrate in the form of glass insulation. The amorphous state in the case of thin microwires with cast iron vein Fe‒20 at.% C confirms the implementation of an increased (compared to splat-quenching) level of nonequilibrium formation of microwires in combination with updated rates of cooling and increased degree of supercooling of liquid microwire vein.
Synthetic opals composed of 300 nm silica spheres are impregnated with a Bi12SiO20 melt at 1190 K. Structure and properties of the as-prepared samples are studied by employing the scanning electron microscopy, X-ray di raction, and optical spectroscopy and direct current conductivity techniques. The nanocomposites are found to be multi-phase systems composed of Bi12SiO20, Bi4Si3O12 and SiO2 crystallites with an average linear size not less than 20 nm. Formation of Bi4Si3O12 crystallites becomes possible as a result of changing in the Bi2O3 SiO2 molar ratio due to the melting of silica spheres. The Raman intensity redistribution observed by surface scanning may be caused by both composition inhomogeneity and concentration of the exciting radiation eld at composite defects. The red shift of photoluminescence band is observed. Activation energy of direct current conductivity is estimated as 1.1 eV.
By the method of quenching from the liquid state (splat-quenching), it is first revealed the formation of mixture of metastable supersaturated substitutional solid solutions in the eutectic alloy Be-33at.% Si. Cast samples are obtained by pouring melt into a copper mold. High cooling rates during liquid quenching are achieved throw the well-known splat-cooling technique by spreading a drop of melt on the inner surface of a rapidly rotating, heat-conducting copper cylinder. The maximum cooling rates are estimated by the foil thickness. The melt cooling rates (up to 108К/s), used in the work, are sufficient to form amorphous phases in some eutectic alloys with similar phase diagrams, but it is found those rates are insufficient to obtain them in the Be-Si eutectic alloy. The X-ray diffraction analysis is carried out on a diffractometer in filtered Cobalt Ka radiation. Microhardness is measured on a micro-durometer at a load of 50 g. The electrical properties, namely the temperature dependences of relative electrical resistance, are studied by the traditional 4-probe method of heating in vacuum. The accuracy of determining the crystal lattice period of the alloy, taking into account extrapolation of the reflection angle by 900, is ± 3•10-4 nm. It is found that even at extremely high rate of quenching from the melt, instead of the amorphous phase formation, the occurrence of two supersaturated substitutional solid solutions, based on Beryllium and Silicon, is revealed. This fact is established by the obtained dependences of their lattice periods values on the alloying element content. So, during the formation of metastable eutectic structure, a supersaturated with Beryllium solid solution of Silicon has period a = 0.5416 nm, and a supersaturated with Silicon solid solution of low-temperature hexagonal Beryllium has periods a = 0.2298 nm, c = 0.3631 nm. The positive role of the liquid quenching method in increasing the level of mechanical characteristics (microhardness and microstresses) in rapidly cooled Be-Si films is shown. It has been demonstrated that the difference in the atomic radii of the elements significantly affects the distortion of crystal lattices of the formed supersaturated solid solutions, and a significant value of microstresses (second-order stresses) in the Silicon lattice supersaturated with Beryllium is estimated, which, of course, leads to a significant increase in the microhardness, namely: there is an increase in microhardness in the Be-Si alloy under the conditions of applied method of quenching from the liquid state by more than 1.7 times compared to cast eutectic alloy and more than 6 times higher in comparison with the eutectoid cast Iron-Carbon alloy. The obtained polytherm of electrical resistance of the alloy under conditions of continuous heating in vacuum confirms the metastable nature of obtained new phases during quenching from the liquid state.
Effect of geometrical parameters (metallic core diameter, glass cover thickness) on the structure and magnetic properties of glass-coated Fe-Si-B-Nb-Cu microwires is investigated. The structure of as-prepared Fe73.8Cu1Nb3.1Si13B9.1 microwire is nanocrystalline, consisting of α-Fe(Si) crystallites in a residual amorphous matrix. It is shown that great residual stresses arising at the manufacturing processes greatly influence the microstresses and crystallite sizes of α-Fe(Si) crystals. An increasing of stress magnitude results to structure refinement. The size of α-Fe(Si) crystals and crystallized volume fraction decrease from approximately 105 nm and 71 % to 9 nm and 34 %, respectively, with glass cover thickness increasing. Grain size refinement of α-Fe(Si) leads to the considerable decrease of coercivity of microwires from 1800 A/m to 160 A/m.
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