The differences between the general corrosion and microbiologically influenced corrosion (MIC) of steels were investigated in terms of its electrochemical behavior and surface phenomena. The corrosion potential of steels in the absence of SRB (sulfate-reducing bacteria) shifted to a negative value with the immersion time. However, the potential of the presence of SRB shifted to a positive value after 30 days' incubation, indicating the growth of SRB biofilms on the test metal specimens and the formation of corrosion products. In addition, the color of a medium inoculated with SRB changed from gray to black. The change in color appeared to be caused by the formation of pyrites (FeS) as a corrosion product, while no significant change in color was observed in a medium without SRB inoculation. Moreover, corrosion rates of various steels tested for MIC were higher compared to those of steels in the absence of SRB. In particular, the corrosion current density of TMCP steels in the presence of SRB was larger than that of other steels. Pitting corrosion was also observed at the surface of all steels in the SRB-inoculated medium. The pitting corrosion likely occurred due to SRB that was associated with the increasing corrosion rates through increasing cathodic reactions, which caused a reduction of sulfate to sulfide as well as the formation of an oxygen concentration cell.
Aluminum is on active metal, but it is well known that its oxide film plays a role as protective barrier which is comparatively stable in air and neutral aqueous solution. Thus, aluminum alloys have been widely applied in architectural trim, cold & hot-water storage vessels and piping etc., furthermore, the aluminum alloy of AC8A have been widely used in mold casting material of engine piston because of its properties of temperature and wear resistance. In recent years, the oil price is getting higher and higher, thus the using of low quality oil has been significantly increased in engines of ship and vehicle. Therefore it is considered that evaluation of corrosion resistance as well as wear resistance of AC8A material is also important to improve its property and prolong its lifetime. In this study, the effect of solution and tempering heat treatment to corrosion and wear resistance is investigated with electrochemical method and measurement of hardness. The hardness decreased with solution heat treatment compared to mold casting condition, but its value increased with tempering heat treatment and exhibited the highest value of hardness with tempering heat treatment temperature at 190 ℃ for 24hrs. Furthermore, corrosion resistance increased with decreasing of the hardness, and decreased with increasing of the hardness reversely. As a result, it is suggested that the optimum heat treatment to improve both corrosion and wear resistance is tempering heat treatment temperature at 190 ℃ for 16hrs.
Galvanizing method is being widely used to the numerous constructional steels such as a guard rail of high way, various types of structural steel for manufacturing ship and for some other fields etc.. However, galvanized structures inevitably may be corroded rapidly with increasing exposed time because the rate of environmental contamination is accelerating due to the rapid development of industrial society. Therefore, it is necessary to improve the corrosion resistance of the galvanizing film through various methods such as variation of chemical composition of galvanizing bath, chromate treatment and coating treatment etc.. In this study, three types of the test specimens, that is, pure galvanizing, galvalume and chromate treated steels were immersed at inhibitor solution. And the effect of inhibitor for their corrosion resistance improvement was comparatively investigated with an electrochemical method. Corrosion current density of the original galvanizing and galvalume steel exhibited the highest and lowest value respectively in seawater. However, the corrosion resistance of these samples was considerably improved by dipped to a inhibitor solution(H3PO4+ Zn(NO3)2+Q). In particular, the galvanizing steel which dipped to the inhibitor solution exhibited the lowest corrosion current density due to the best effect of corrosion resistance improvement compared to other test specimens.
Hot dip galvanizing is being widely used to the numerous constructional steels such as a guard rail of high way, various types of structural steel for manufacturing ship and for some other fields etc.. Recently, the cost of zinc is getting higher and higher, thus, a proper manufacturing process should be developed possibly to reduce the cost of production. one of hot dip galvanizing process, that is, flux solution immersion process is very important to control more effective coating. However, flux solution is deteriorated with increasing its using time because dissolved iron from structural steel due to continuous flux treatment was increasingly increased, which is resulted in coating badness and increment of dross. In this study, the effect of additives to elimination of iron dissolved in flux solution was investigated with four types of inner solution, that is, solution of inner barrel was filled with seawater, NaOH, thiourea, including parameters of amounts of NH4Cl(5,10,15 and 20g) and electrolysis experiment was carried out with applied current density at 20mA/cm2. For the best elimination effect of iron from flux solution, it is considered that inner barrel with separator should be filled with inner solution different from original flux solution which is involved in iron ion, and the inner solution should be composed with seawater added with additives such as NH4Cl(10g), NaOH(0.2 g) and thiourea(0.5g) when the applied current density by electrolysis method is 20mA/cm2.
The double-walled steel vessel filled with insulation powder in the space between two walls was used to minimize heat transfer by radiation and conduction in cryogenic storage tank. And, evaluation of the insulation effect by the thermal conductivity of perlite powder and the effect of heat flux by welding conditions were carried out with insulation analysis of double-wall. The solid supports were also used to bear the weight of the inner container. Furthermore, thermal and structural analysis of the tank was performed to study the effect of vacuum and weldment geometry of the internal supports. If the degree of vacuum were low, the thermal conductivity of perlite increases rapidly and the heat flux should be increased in proportion to the thermal conductivity. Two types of solid supports did not show significant differences in the aspect of working stress or heat flux. Therefore, it is considered that the heat flux is less sensitive against the weldment geometry.
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