In this research work, the effect of cooling rate on fatigue behaviour of eutectic A413 Al-Si cast alloy is investigated. Castings produced by two different cooling rates, water-cooled and air-cooled are studied. The structural morphology of alloy castings was characterized using Inverted Trinocular Metallurgical Optical Microscopy. A Comprehensive tension–tension fatigue test was carried out with a stress ratio of R=0.5, and a sinusoidal waveform under three different mean stress conditions (25%, 50% & 75% of UTS) at room temperature (32°C). The microstructural evaluations show that the eutectic script size is smaller for water-cooled casting than the air-cooled casting. It is also observed that the fatigue life of the water-cooled cast alloy is greater than that of cast alloy produced with conventional air-cooled method.
The aluminum alloy 5083 is widely used as a structural material in marine applications due to very good corrosion resistance and low temperature mechanical properties. Friction stir welding, being a solid state process, offers several benefits over the traditional fusion welding processes. In this study, 10 mm thick AA5083–H321 plates were successfully friction stir welded and the welds were investigated for corrosion behavior using salt fog corrosion tests. The friction stir welds exhibited more corrosion rate compared to that of the base material. However, the corrosion rate was observed to decrease with increase in time of exposure. The cryogenic treatment was found to improve corrosion resistance of the base material and the welds. Furthermore, the corrosion rate increases with decrease in pH value of the salt solution. By and large, it is determined that the cryogenic treatment advantageously effects the corrosion behavior
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