This research deals with the development of knitted hollow composites from recycled cotton fibers (RCF) and glass fibers (GF). These knitted hollow composites can be used for packaging of heavy weight products and components in aircrafts, marine crafts, automobiles, civil infrastructure, etc. They can also be used in medical prosthesis or in sports equipment. Glass fiber-based hollow composites can be used as an alternative to steel or wooden construction materials for interior applications. Developed composite samples were subjected to hardness, compression, flexural, and impact testing. Recycled cotton fiber, which is a waste material from industrial processes, was chosen as an ecofriendly alternative to cardboard-based packaging material. The desired mechanical performance of knitted hollow composites was achieved by changing the tube diameter and/or thickness. Glass fiber-reinforced knitted hollow composites were compared with RC fiber composites. They exhibited substantially higher compression strength as compared to cotton fiber-reinforced composites based on the fiber tensile strength. However, RC fiber-reinforced hollow composites showed higher compression modulus as compared to glass fiber-based composites due to much lower deformation during compression loading. Compression strength of both RCF- and GF-reinforced hollow composites decreases with increasing tube diameter. The RCF-based hollow composites were further compared with double-layered cardboard packaging material of similar thickness. It was observed that cotton-fiber-reinforced composites show higher compression strength, as well as compression modulus, as compared to the cardboard material of similar thickness. No brittle failure was observed during the flexural test, and samples with smaller tube diameter exhibited higher stiffness. The flexural properties of glass fiber-reinforced composites were compared with RCF composites. It was observed that GF composites exhibit superior flexural properties as compared to the cotton fiber-based samples. Flexural strength of RC fiber-reinforced hollow composites was also compared to that of cardboard packaging material. The composites from recycled cotton fibers showed substantially higher flexural stiffness as compared to double-layered cardboard material. Impact energy absorption was measured for GF and RCF composites, as well as cardboard material. All GF-reinforced composites exhibited higher absorption of impact energy as compared to RCF-based samples. Significant increase in absorption of impact energy was achieved by the specimens with higher tube thickness in the case of both types of reinforcing fibers. By comparing the impact performance of cotton fiber-based composites with cardboard packaging material, it was observed that the RC fiber-based hollow composites absorb much higher impact energy as compared to the cardboard-based packaging material. The current paper summarizes a comparative analysis of mechanical performance in the case of glass fiber-reinforced hollow composites vis-à-vis recycled cotton fiber-reinforced hollow composites. The use of recycled fibers is a positive step in the direction of ecofriendly materials and waste utilization. Their performance is compared with commercial packaging material for a possible replacement and reducing burden on the environment.
The objective of this work is to fabricate hydrogel films which are biodegradable and also fit for packaging applications. The hydrogel films were prepared by the reaction of polyvinyl alcohol and gelatin with and without 3-aminopropyltriethoxysilane (APTEOS) cross-linker. The hydrogel films were then characterized by FTIR spectroscopy, degree of swelling, TGA, SEM analysis and mechanical testing. The FTIR spectra of the hydrogel films confirmed the presence of both polymers and hydrogen bonding between them. TGA analysis confirmed the increase in thermal stability with the increase of cross-linker amount. SEM analysis confirmed the increase in uniformity of structure with the increase of cross-linker amount. The increase in cross-linker amount resulted in decrease of degree of swelling and increase of tensile strength. The biodegradability of hydrogel films was evaluated by performing soil burial test and found to be decreased with the increase of cross-linker amount. In order to balance the tensile strength and biodegradability, the optimum amount of cross-linker was determined which resulted in the formation of the best performing film. Finally, our best performing film was compared with other hydrogel films reported in the literature. Hence, the hydrogel films cross-linked with APTEOS are biodegradable, having high tensile strength and suitable for packaging purpose.
Auxetic textiles are emerging as an enticing option for many advanced applications due to their unique deformation behavior under tensile loading. This study reports the geometrical analysis of three-dimensional (3D) auxetic woven structures based on semi-empirical equations. The 3D woven fabric was developed with a special geometrical arrangement of warp (multi-filament polyester), binding (polyester-wrapped polyurethane), and weft yarns (polyester-wrapped polyurethane) to achieve an auxetic effect. The auxetic geometry, the unit cell resembling a re-entrant hexagon, was modeled at the micro-level in terms of the yarn’s parameters. The geometrical model was used to establish a relationship between the Poisson’s ratio (PR) and the tensile strain when it was stretched along the warp direction. For validation of the model, the experimental results of the developed woven fabrics were correlated with the calculated results from the geometrical analysis. It was found that the calculated results were in good agreement with the experimental results. After experimental validation, the model was used to calculate and discuss critical parameters that affect the auxetic behavior of the structure. Thus, geometrical analysis is believed to be helpful in predicting the auxetic behavior of 3D woven fabrics with different structural parameters.
Different auxetic structures and auxetic phenomena are continuously explored by researchers in the field of textiles with enhanced properties for broader application areas. However, developing three-dimensional (3D) auxetic structures by using weaving technology is a real challenge compared to knitting and non-weaving techniques. This research work reports a novel approach to develop 3D woven structures with in-plane auxetic behavior. A conventional 3D multilayer orthogonal through-the-thickness structure was converted into a 3D auxetic woven structure. The structure was designed with three different yarn components to incorporate auxetic geometry. One type of yarn was used in the warp direction, while the other two-yarn systems, comprised of fine elastic yarn and coarse binding yarn, were used in the weft direction. The auxetic geometry achieved resembles the reentrant hexagon by the unusual arrangement of warp yarns. For an in-depth study of the structure, nine fabric samples were fabricated by using a conventional semi-automatic weaving machine with four different influencing parameters. The developed samples were then tested on a tensile testing machine to evaluate their mechanical and auxetic behavior. The results show that the 3D fabrics have a negative Poisson’s ratio (NPR) even at higher tensile strain and that the appropriate binding to the warp yarn diameter can produce a higher NPR. In addition, the repeat size of the elastic weft yarn, bending stiffness of the binding yarn, and stretch percentage of the elastic weft yarn can highly affect the NPR of the fabric. Furthermore, among all the 3D woven fabrics developed with different structural parameters, the maximum NPR achieved was –1.61.
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