The aim of this study was to incorporate carbonate ions (CO3 2–) into the hydroxyapatite (HA) crystal structure followed by investigation on the effect of different carbonate to phosphate (CO3 2–/PO4 3–) ratios on the phase purity, crystal structure as well as CO3 2– content present in the apatite structure. CO3 2– substitution has been proposed to enhance the performance of HA-based material, particularly on the physico-chemical properties. Three different compositions of carbonated hydroxyapatite (CHA) powder with different CO3 2–/ PO4 3– ratios (namely, CHA 1:1, CHA 2:1 and CHA 4:1) were chemically synthesised by nanoemulsion method at 37°C and characterised for their physico-chemical properties. Results demonstrated that all as-synthesised powders formed single phase B-type CHA without any additional phases. Interestingly, an increasing amount of CO3 2– substituted into the apatite structure gives rise to the formation of CHA structure with a variation on their cell parameters and the degree of crystallinity. An increase in the CO3 2–/ PO4 3– ratio was also found to lead a higher amount of CO3 2– content present in the as-synthesised powder (in a range of 4 wt % to 10 wt %), which is comparable to the CO3 2– content found in the human bone mineral.
Three-dimensional (3D) carbonated hydroxyapatite (CHA) porous scaffolds were successfully fabricated via polyurethane (PU) replication technique. Two sets of porous CHA scaffolds were prepared using: 1) as-synthesized CHA slurry (SCHA) and (2) as-synthesized CHA slurry with the addition of sintering aid, magnesium hydroxide (SCHA+Mg (OH)2). The aim of this study was to investigate the influences of the addition of sintering aid in the fabrication of porous CHA scaffolds in terms of phase purity, crystallinity, architecture, and mechanical properties. Result suggested that both of the fabricated porous scaffolds remained as single phase B-type CHA and free of secondary phases. Interestingly, the use of Mg (OH)2 as sintering aid led to better internal architecture resulted in smoother surface and less micro-cracks/pores formation on the struts since the struts was found to be more densified as compared to SCHA scaffolds. In terms of mechanical properties, SCHA+ Mg (OH)2 scaffolds showed higher compressive strength, indicating that the use of Mg (OH)2 had successfully reduced the sintering temperature and improve the densification of porous scaffolds. Thus, SCHA+ Mg (OH)2 scaffolds was found to be a better choice of scaffold with respect to its handling, compaction strength and architecture with improve strut properties.
Three-dimensional (3D) porous carbonated hydroxyapatite (CHA) scaffolds were successfully prepared using polyurethane (PU) replication technique. Two sets of porous scaffolds were prepared using as-synthesized and as-calcined CHA powder as the main component of the slurry. The effect of the condition of starting material was investigated in terms of structure, phase purity, crystallinity and morphology of the fabricated porous scaffolds. Regardless of the condition of starting material used, the porous scaffolds fabricated was single phase B-type CHA and free of secondary phases. Interestingly, scaffolds made of as-calcined CHA powder (SC scaffolds) showed a smoother surface and more solidified struts when compared to as-synthesized CHA powder (SA scaffolds). This is attributed to the state of semi-crystalline phase of the as-calcined powder being amorphous phase. SC scaffold was found to be better scaffold with respect to handling, compaction strength and microstructure with better strut properties.
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