The rheological and dynamic mechanical properties of polymer-based composites of Sm 2 Co 17 and polyamide-12 with different particle loadings, sizes, and surface treatments are reported. Sm 2 Co 17 particles were surface-treated with three different silanes: 3-glycidoxy(propyl)trimethoxysilane, 3-amino(propyl)trimethoxysilane (APTMS), and methyltrimethoxysilane (MTMS). It was shown, for the composites with untreated particles, that the viscosity and storage modulus increased with increasing filler content (0-60 vol%) and decreasing filler particle size. In addition, the glass transition temperature increased significantly and the damping decreased with increasing filler content. Of the silanes, the MTMS, which yielded only a thin surface layer, had in general the least effect on the rheological properties of the composite. The composite containing the APTMS-coated filler showed the highest storage modulus. The results give new insights on how to prepare polymer-bonded magnets with optimal process conditions (rheology) and dynamic mechanical properties, by varying the amount of particles, their size, and surface treatment.
The effects of silanising using the coupling agent γ-glycidoxpropyltrimethoxysilane on microstructural stability and magnetic properties of Sm-Co powder particles have been investigated. The silanisation provides structural stability by improving the oxidation resistance at 400oC for 10 hours. The untreated particles undergo microchemical changes by redistribution of alloying elements which mainly accumulate in parallel black and grey streaks in the interior of the particles. The silanised particles after heat treatment show coercivity of 836 Oe and the untreated particles show a much lower coercivity of 376 Oe. The difference in magnetic properties of uncoated particles is caused by diffusion of oxygen and microstructural instability.
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