This paper presents a comprehensive experimental study in exploring the influence of key printing parameters on mechanical properties and failure mechanisms of acrylonitrile butadiene styrene (ABS) material. Three parameters with three levels—layer thickness (0.09 mm, 0.19 mm, and 0.39 mm), printing plane (XY, YZ, and ZX), and printing orientation (horizontal, diagonal, and vertical)—are considered, which form an L27 experimental design. Following L27, tensile and compressive specimens are fabricated and tested. Young's modulus, yield strength, failure strength, and strain of specimens are measured, evaluated, and compared with their injection-molded counterparts. Experimental results indicate that tensile specimens with a layer thickness of 0.09 mm and printing plane orientation of YZ-H reveal the highest stiffness and failure strength. While injection-molded specimen shows the highest yield strength, ductility of printed specimens is 1.45 times larger than that of injection-molded part. YZ along with XY specimens shows a neat and clean standard fracture failure at 45 deg, where the layers reorient themselves followed by stretching before fracture failure, thus providing sufficient ductility as opposed to ZX specimens, which fail along the direction perpendicular to the loading. Compressive XY-H and XY-D specimens have the highest stiffness and yield strength, and failure mechanisms involve initial compression followed by squeezing of layers leading to compactness followed by breakage due to tearing off or fracture of layers. The findings imply that anisotropy of fused deposition modeling (FDM) parts cannot be avoided and hence the appropriate parameters must be chosen, which satisfy the intended properties of the material subject to specific loading scenario.
This is a preliminary survey on cast partial denture designs in the commercial dental laboratories. This survey was carried out for a month in three commercial dental laboratories in Klang Valley and Shah Alam which produce metal dentures in cobalt-chromium.One hundred and ten questionnaires with the designs were collected and analysed. The framework design on the cast was transferred into the design sheet section of the questionnaire.The aim was to investigate communication regarding denture design between clinicians and dental technician and the dentists' dependency on the technician. The design of cobalt-chromium partial dentures in relation to oral health was also assessed.The results indicated that 43.6% of the dentist who used the three laboratories delegated their removable partial design work to the dental technician. More than half of the dentists had some communication with the technicians, and only 18.2 % of the dentists prescribed clear instructions with details of components regarding denture design. Continuing dental education on partial denture design for both clinicians and dental technicians would be of value to provide reinforcement in the knowledge of the basic concept on denture designing. Communication and understanding between both parties would probably improve the quality of cobalt-chromium dentures constructed.
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