The main goal of this study is to compare the electrochemical behavior of CrN/TiN multilayer coating and TiN single-layer coating applied by cathodic arc evaporation (CAE)-physical vapor deposition (PVD) on the substrate of Ti-6Al-4 V in Hank's solution. So, a TiN single-layer coating was formed using PVD method as well as CrN/TiN multilayer coating under totally the same conditions including deposition temperature, working pressure, bias voltage, cathode current and deposition time. To identify the phases in the coatings, X-ray diffraction (XRD) was utilized in order and field emission scanning electron microscopy (FE-SEM) was used in order to study the microstructure of coating. Potentiodynamic polarization (PDP) and electrochemical impedance spectroscopy (EIS) tests were also carried out for corrosion measurements. In the corrosion evaluation, the PDP and EIS tests were performed for the samples after immersion in Hank's solution for 24 hours to reach the steady state. The obtained results from PDP curves showed that the specimen with CrN/TiN multilayer coating exhibited better corrosion behavior than the TiN single-layer coatings. This improvement in corrosion resistance is probably due to the high density of the layers in the CrN/TiN multilayer coating that prevents the penetration of the corrosive solution to the substrate.
This study aimed to investigate the effect of adding titanium (Ti) and silicon (Si) elements on the mechanical and electrochemical properties of the AlCrNbased coating. For this purpose, a cathodic arc physical vapor deposition machine was used. Scanning electron microscopy, X-ray diffraction, and nanoindentation tests were utilized for morphological, microstructural, and mechanical characterization of the coatings. The hardness value and plastic deformation index of CrAlN-based coating increase with the presence of Si element. The mechanical properties improvement is attributed to the reduction of crystallite size as well as to the tendency of the coating structure to become amorphous. The specimens were subjected to 3.5 wt% NaCl solution to electrochemical impedance corrosion and potentiodynamic polarization tests. The results showed that by increasing the coatings' titanium content, the coatings' corrosion resistance improved. Moreover, by adding 3% and 5% of Si elements to the coatings' composition, the corrosion resistance of the AlCrTiSiN coatings was enhanced by 35% and 78%, respectively. Improving the corrosion resistance of the AlCrN-based coatings by adding the Si element is attributed to the change in the microstructure and reduction in the porosity of the coatings.
This study aims to investigate how the predeposition machining processes such as magnetic grinding, turning machining, and wire electrical discharge machining can influence the surface properties including electrochemical and tribological behavior of TiCrN nanostructured coating applied on Mo40 steel substrate. A physical vapor deposition technique using cathodic arc evaporation was used to apply the coating. The crystallographic phases and the microstructure of the coating were studied by X-ray diffraction and scanning electron microscope, respectively. Rockwell-C, electrochemical impedance spectroscopy and potentiodynamic polarization, and pin-on-disk wear tests were employed to evaluate the adhesion strength, corrosion behavior, and tribological property of specimens, respectively. The electrochemical results after 24 h of exposure to 3.5 wt% NaCl solution showed that TiCrN coating pretreated with a turning process with polarization resistance of about 3525.32 Ω.cm 2 had the best corrosion resistance among all specimens. This was because of the improvement of the smoothness, surface quality, and adhesion after the turning process. On the other, the friction coefficient of the grounded sample is less than that of other ones. This is probably due to its higher adhesion strength and higher surface smoothness.
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