Numerical studies of laminar-to-turbulent transition in a separation bubble subjected to two free-stream turbulence levels (FST) have been performed using Large-Eddy Simulation (LES). Separation of the laminar boundary layer occurs at a curvature change over a plate with a semi-circular leading edge at Re = 3450 based on the plate thickness and the uniform inlet velocity. A numerical trip is used to produce the targeted free-stream turbulence levels and the decay of free-stream turbulence is well predicted. A dynamic sub-grid-scale model is employed in the current study and a good agreement has been obtained between the LES results and the experimental data. Detailed analysis of the LES data has been carried out to investigate the primary instability mechanism. The flow visualisations and spectral analysis of the separated shear layer reveal that the 2D Kelvin-Helmholtz instability mode, well known to occur at low FST levels, is bypassed at higher levels leading to earlier breakdown to turbulence. C 2013 AIP Publishing LLC.[http://dx

The evaporative cooling system concepts proposed over the past century for engine thermal management in automotive applications are examined and critically reviewed. The purposes of this review are to establish the evident system shortcomings and to identify the remaining research questions that need to be addressed to enable this important technology to be adopted by vehicle manufacturers. Initially, the benefits of the evaporative cooling systems are restated in terms of the improved engine efficiency, the reduced carbon dioxide emissions and the improved fuel economy. This is followed by a historical coverage of the proposed concepts dating back to 1918. Possible evaporative cooling concepts are then classified into four distinct classes and critically reviewed. This culminates in an assessment of the available evidence to establish the reasons why no system has yet been approved for serial production commercially. Then, by systematic examination of the critical areas in evaporative cooling systems for application to automotive engine cooling, the remaining research challenges are identified

The accuracy of computational fluid dynamic (CFD)-based heat transfer predictions have been examined of relevance to liquid cooling of IC engines at high engine loads where some nucleate boiling occurs. Predictions based on (i) the Reynolds Averaged Navier-Stokes (RANS) solution and (ii) large eddy simulation (LES) have been generated. The purpose of these simulations is to establish the role of turbulence modeling on the accuracy and efficiency of heat transfer predictions for engine-like thermal conditions where published experimental data are available. A multiphase mixture modeling approach, with a volume-of-fluid interface-capturing method, has been employed. To predict heat transfer in the boiling regime, the empirical boiling correlation of Rohsenow is used for both RANS and LES. The rate of vapor-mass generation at the wall surface is determined from the heat flux associated with the evaporation phase change. Predictions via CFD are compared with published experimental data showing that LES gives only slightly more accurate temperature predictions compared to RANS but at substantially higher computational cost.

A numerical study is described to predict, in the non-boiling regime, the heat transfer from a circular flat surface cooled by a full-cone spray of water at atmospheric pressure. Simulations based on coupled computational fluid dynamics and conjugate heat transfer are used to predict the detailed features of the fluid flow and heat transfer for three different spray conditions involving three mass fluxes between 3.5 and 9.43 kg/m 2 s corresponding to spray Reynolds numbers between 82 and 220, based on a 20 mm diameter target surface. A two-phase Lagrange-Eulerian modelling approach is adopted to resolve the spray-film flow dynamics. Simultaneous evaporation and condensation within the fluid film is modelled by solving the mass conservation equation at the film-continuum interface. Predicted heat transfer coefficients on the cooled surface are compared with published experimental data showing good agreement. The spray mass flux is confirmed to be the dominant factor for heat transfer in spray cooling, where single-phase convection within the thin fluid film on the flat surface is identified as the primary heat transfer mechanism. This enhancement of heat transfer, via single-phase convection, is identified to be the result of the discrete random nature of the droplets disrupting the surface of thin film.

A novel approach is proposed for precise control of two-phase spray evaporative cooling for thermal management of road vehicle internal combustion engines. A reduced-order plant model is first constructed by combining published spray evaporative cooling correlations with approximate governing heat transfer equations appropriate for IC engine thermal management. Control requirements are specified to allow several objectives to be met simultaneously under different load conditions. A control system is proposed and modelled in abstract form to achieve spray evaporative cooling of a gasoline engine, with simplifying assumptions made about the characteristics of the coolant pump, spray nozzle, and condenser. The system effectiveness is tested by simulation to establish its ability to meet key requirements, particularly concerned with precision control during transients resulting from rapid engine load variation. The results confirm the robustness of the proposed control strategy in accurately tracking a specified temperature profile at various constant load conditions, and also in the presence of realistic transient load variation.