Poor interfacial structure and severe agglomerations of carbon fiber (CF) are significant problems that face carbon fiber reinforced aluminium (CF/Al) composites. Thus, CF was surface modified with nano copper particles (Cu) to overcome these problems. Two groups of CF/Al composites (uncoated and coated) at different weight percentages of reinforcement (0, 5, 10, 15, and 20) were fabricated using the planetary ball milling method and then uniaxially hot coined at 550 ℃ under 700 MPa. The results showed that CF refined the crystallite size of the Al matrix, and no $${\mathrm{Al}}_{4}{\mathrm{C}}_{3}$$
Al
4
C
3
or $${\mathrm{Al}}_{2}\mathrm{Cu}$$
Al
2
Cu
were detected in XRD patterns. The density and thermal expansion of composites reduced with increasing CF percentage in all samples. The electrical and thermal conductivities are improved up to 10 wt% of uncoated reinforcement and 15 wt% of coated one. The mechanical test results revealed that by increasing CF, the compressive strength of composites decreased while the wear properties improved for both groups. Cu deposition on CF improved the bonding between reinforcement and matrix, producing composites with better interfacial bonding, fewer agglomerations and porosity, and higher values of the properties of the composites.
Graphic Abstract
Preparation and characterization of carbon fiber reinforced aluminium composites by hot coining technique
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.