wileyonlinelibrary.comSkin-mountable and wearable sensors can be attached onto the clothing or even directly mounted on the human skin for the real-time monitoring of human activities. [ 10 ] Besides their high effi ciency, they must fulfi ll several minimum requirements including high stretchability, fl exibility, durability, low power consumption, biocompatibility, and lightweight. These demands become even more severe for epidermal electronic devices where mechanical compliance like human skin and high stretchability ( ε > 100% where ε is the strain) are required. [ 11,12 ] Recently, several types of skin-mountable and wearable sensors have been proposed by using nanomaterials coupled with fl exible and stretchable polymers. Indeed, nanomaterials are utilized as functional sensing elements owing to their outstanding electrical, mechanical, optical, and chemical properties while polymers are employed as fl exible support materials thanks to their fl exibility, stretchability, humanfriendliness, and durability. [ 13 ] Examples of those innovative sensors include strain sensors, [ 10,[12][13][14] pressure sensors, [ 5,[15][16][17] electronic skins (e-skins), [ 3,[16][17][18][19][20] and temperature sensors. [ 2,21,22 ] Particularly, various skin-mountable and wearable strain sensors have been developed because of their broad applications in personalized heath-monitoring, human motion detection, human-machine interfaces, and soft robotics. [ 10,12,[23][24][25][26][27][28][29][30][31] This paper aims to survey fabrication processes, working mechanisms, strain sensing performances, and applications of stretchable strain sensors. The article is organized as follows: fi rst, common operation mechanisms of stretchable strain sensors are described. Here, we summarize novel functional nanomaterials and techniques for the fabrication of stretchable strain sensors in details. Second, mechanisms involved in the strain-responsive behavior of resistive-type and capacitive-type sensors are explained. We show that the infl uence of traditional mechanisms like geometrical changes and piezoresistivity of materials on the strain sensing performance of fl exible strain sensors are very small whereas mechanisms such as disconnection between sensing elements, crack propagation in thin fi lms, and tunneling effect can potentially be employed for highly stretchable and sensitive strain sensing. Third, we emphasize the performance parameters of stretchable strain sensors in terms of stretchability, sensitivity, linearity, hysteresis behavior, response time, overshooting, and durability. We demonstrate

The demand for flexible and wearable electronic devices is increasing due to their facile interaction with human body. Flexible, stretchable and wearable sensors can be easily mounted on clothing or directly attached onto the body. Especially, highly stretchable and sensitive strain sensors are needed for the human motion detection. Here, we report highly flexible, stretchable and sensitive strain sensors based on the nanocomposite of silver nanowire (AgNW) network and PDMS elastomer in the form of the sandwich structure (i.e., AgNW thin film embedded between two layers of PDMS). The AgNW network-elastomer nanocomposite based strain sensors show strong piezoresistivity with tunable gauge factors in the ranges of 2 to 14 and a high stretchability up to 70%. We demonstrate the applicability of our high performance strain sensors by fabricating a glove integrated with five strain sensors for the motion detection of fingers and control of an avatar in the virtual environment.

Super-stretchable, skin-mountable, and ultra-soft strain sensors are presented by using carbon nanotube percolation network-silicone rubber nanocomposite thin films. The applicability of the strain sensors as epidermal electronic systems, in which mechanical compliance like human skin and high stretchability (ϵ > 100%) are required, has been explored. The sensitivity of the strain sensors can be tuned by the number density of the carbon nanotube percolation network. The strain sensors show excellent hysteresis performance at different strain levels and rates with high linearity and small drift. We found that the carbon nanotube-silicone rubber based strain sensors possess super-stretchability and high reliability for strains as large as 500%. The nanocomposite thin films exhibit high robustness and excellent resistance-strain dependency for over ~1380% mechanical strain. Finally, we performed skin motion detection by mounting the strain sensors on different parts of the body. The maximum induced strain by the bending of the finger, wrist, and elbow was measured to be ~ 42%, 45% and 63%, respectively.

Recent advances in the design and implementation of wearable resistive, capacitive, and optical strain sensors are summarized herein. Wearable and stretchable strain sensors have received extensive research interest due to their applications in personalized healthcare, human motion detection, human–machine interfaces, soft robotics, and beyond. The disconnection of overlapped nanomaterials, reversible opening/closing of microcracks in sensing films, and alteration of the tunneling resistance have been successfully adopted to develop high‐performance resistive‐type sensors. On the other hand, the sensing behavior of capacitive‐type and optical strain sensors is largely governed by their geometrical changes under stretching/releasing cycles. The sensor design parameters, including stretchability, sensitivity, linearity, hysteresis, and dynamic durability, are comprehensively discussed. Finally, the promising applications of wearable strain sensors are highlighted in detail. Although considerable progress has been made so far, wearable strain sensors are still in their prototype stage, and several challenges in the manufacturing of integrated and multifunctional strain sensors should be yet tackled.

There is an increasing demand for flexible, skin-attachable, and wearable strain sensors due to their various potential applications. However, achieving strain sensors with both high sensitivity and high stretchability is still a grand challenge. Here, we propose highly sensitive and stretchable strain sensors based on the reversible microcrack formation in composite thin films. Controllable parallel microcracks are generated in graphite thin films coated on elastomer films. Sensors made of graphite thin films with short microcracks possess high gauge factors (maximum value of 522.6) and stretchability (ε ≥ 50%), whereas sensors with long microcracks show ultrahigh sensitivity (maximum value of 11,344) with limited stretchability (ε ≤ 50%). We demonstrate the high performance strain sensing of our sensors in both small and large strain sensing applications such as human physiological activity recognition, human body large motion capturing, vibration detection, pressure sensing, and soft robotics.

A facile approach is proposed for superior conformation and adhesion of wearable sensors to dry and wet skin. Bioinspired skin-adhesive films are composed of elastomeric microfibers decorated with conformal and mushroom-shaped vinylsiloxane tips. Strong skin adhesion is achieved by crosslinking the viscous vinylsiloxane tips directly on the skin surface. Furthermore, composite microfibrillar adhesive films possess a high adhesion strength of 18 kPa due to the excellent shape adaptation of the vinylsiloxane tips to the multiscale roughness of the skin. As a utility of the skin-adhesive films in wearable-device applications, they are integrated with wearable strain sensors for respiratory and heart-rate monitoring. The signal-to-noise ratio of the strain sensor is significantly improved to 59.7 because of the considerable signal amplification of microfibrillar skin-adhesive films.

Soft actuators have demonstrated potential in a range of applications, including soft robotics, artificial muscles, and biomimetic devices. However, the majority of current soft actuators suffer from the lack of real‐time sensory feedback, prohibiting their effective sensing and multitask function. Here, a promising strategy is reported to design bilayer electrothermal actuators capable of simultaneous actuation and sensation (i.e., self‐sensing actuators), merely through two input electric terminals. Decoupled electrothermal stimulation and strain sensation is achieved by the optimal combination of graphite microparticles and carbon nanotubes (CNTs) in the form of hybrid films. By finely tuning the charge transport properties of hybrid films, the signal‐to‐noise ratio (SNR) of self‐sensing actuators is remarkably enhanced to over 66. As a result, self‐sensing actuators can actively track their displacement and distinguish the touch of soft and hard objects.

Flexible and wearable pressure sensors have attracted a tremendous amount of attention due to their wider applications in human interfaces and healthcare monitoring. However, achieving accurate pressure detection and stability against external stimuli (in particular, bending deformation) over a wide range of pressures from tactile to body weight levels is a great challenge. Here, we introduce an ultrawide-range, bending-insensitive, and flexible pressure sensor based on a carbon nanotube (CNT) network-coated thin porous elastomer sponge for use in human interface devices. The integration of the CNT networks into three-dimensional microporous elastomers provides high deformability and a large change in contact between the conductive CNT networks due to the presence of micropores, thereby improving the sensitivity compared with that obtained using CNT-embedded solid elastomers. As electrical pathways are continuously generated up to high compressive strain (∼80%), the pressure sensor shows an ultrawide pressure sensing range (10 Pa to 1.2 MPa) while maintaining favorable sensitivity (0.01–0.02 kPa–1) and linearity (R 2 ∼ 0.98). Also, the pressure sensor exhibits excellent electromechanical stability and insensitivity to bending-induced deformations. Finally, we demonstrate that the pressure sensor can be applied in a flexible piano pad as an entertainment human interface device and a flexible foot insole as a wearable healthcare and gait monitoring device.