In this paper, a homogenous pure Barium Titanate with formula (BaTiO3) was prepared from pure Barium Carbonate (BaCO3) and titanium dioxide (TiO2) using the solid-state reaction technique, were used as raw materials having micro size by mixing of molar ratio [1:1], the powder was calcined at temperatures (900-1350) °C. The solid-State reaction can consider as an attractive process realistic alternative to the expensive wet-chemical route, according to X-ray diffraction, all of the peaks of Barium Titanate powder were perfectly suited to the positions of the peaks of the standard tetragonal phase in the pattern for this process. And with preferred crystalline size for the powder calcined at 1350 °C manifested the best results, where all the peaks indicate the formation of Barium Titanate completely. In addition, each BaTiO3 Nanopowder was compared to a micro powder that had been manufactured, by conducting x-ray diffraction, diffraction peaks undergo shifting toward higher angle to the high value of 2Ө, and Nano powder particles are smaller than micro powder particles. And this refers to a decrease in lattice parameters, in terms of the peaks of the Nano powder preceding the peaks of the micro powder of BaTiO3 and that match the result that is obtained by scanning electron microscopy (SEM).
This study uses Iraqi raw materials (Western Desert) which include: Urdhuma silica sand, Duekhla kaolinitic claystone, flint clay, porcelanite, and karst bauxite, alongside other materials (pure silica created as by-product of Qaim phosphate manufacturing processes.), amorphous silica (silica from rice husk ash), Mg (OH)2, and MgCO3. The raw materials have been crushed and milled into sizes smaller than 45µ except the silica sand and kaolin that have been miled into different sizes 20 and 45 µ. Twenty-seven mixtures of different proportions were prepared from the above-mentioned materials. Ninety-two disk samples were formed by semi-dry pressing using the pressing force of 1000 kg/cm2. Those test samples were dried and fired at the temperatures of 1100, 1200, and 1300 ̊°C with temperature rises 50 °C/h and the soaking time of 2 h. X-ray diffraction of those samples shows a difference in the mineral structure according to the firing temperature and the chemical composition of the mixtures. The samples containing the mixtures of 70% Kaolin, 5% pure silica (Qaim), and 25% Magnesite that were fried at the temperature of 1300 ̊°C entirely consist of Cordierite.
Mullite and cordierite are produced in the laboratory from Iraqi raw materials, have been crushed individually to obtain dense ceramic bodies to a particle size smaller than 45µ. Five mixtures of cordierite and mullite have been prepared in which cordierite has been added to mullite with the percentages of 30, 40, 50, 60, and 70 %. One hundred and twenty disk samples have been prepared using the semi-dry pressing method, with the pressure of 1000kg/cm2. The samples were dried and fired at different temperatures of 1300, 1350, 1400, and 1450 oC, with a soaking time of 2h. Physical evaluation tests (volume shrinkage, water absorption, apparent porosity, and bulk density) in addition to mechanical evaluation tests (compressive strength) have been performed. Samples fired at 1400 oC showed the best rates for the evaluation tests in general, in which the apparent porosity and water absorption for the samples were very low while the rates of density and compressive strength were high. The characteristics of samples fired at 1450 oC were overall poor while samples containing 60 and 70 % cordierite were melted. The best samples in this investigation were proven to be the ones containing 30% cordierite and 70% mullite while samples made out of 40% cordierite and 60% mullite show good mechanical and physical characteristics. The best ideal sample was the one fired at 1400 oC and contained 30% cordierite and 70% mullite.
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