Over the past decade, the role of natural gas has become increasingly important in fulfilling the ever-increasing energy needs of the world. Natural Gas has not only become an integral part of the world's energy portfolio but also offers a cleaner and more efficient fuel to help reduce carbon emissions when compared to oil. Recently, Saudi Aramco has made three major offshore, high pressure, non-associated gas discoveries. A large bore completion design was selected for these fields in order to bring these discoveries on line quickly and cost effectively.The surface controlled, sub-surface safety valve is a critical component of the asset integrity management program for these gas wells. In order to meet the requirements of completion design and reservoir pressure, the world's first 9-5/8in 10,000psi rated TRSSSV were developed tested and qualified for these developments.As part of qualification testing, high rate slam closure testing of the TRSSSV was carried out at the Southwest Research Institute and at GL Nobel Denton facilities. The objective of the tests was to ensure that TRSSSV closes, seals and continues functioning after a slam at the highest anticipated flow velocity in the wells. Additionally, slam test results were used to design surface and subsurface components that are required to operate the TRSSSV and must be capable of withstanding the shock load produced by a slam closure.Two leading completion companies were selected to develop and provide the TRSSSVs for these projects. Both designs suffered initial failures, required significant modification, and underwent extensive tests before the final designs were successfully tested. This paper discusses the basis of design, test criterion, results and lessons learned from the slam testing of the world's first 9-5/8in, 10,000 psi rated TRSSSV. The paper also provides an overview of the two test facilities used, their limitations, and recommendations for future tests. TX 75083-3836, U.S.A., fax +1-972-952-9435
This paper describes the underbalanced drilling (UBD) surface package used in the Saudi Aramco underbalanced coiled tubing drilling (UBCTD) project. A brief description on each item of this equipment is presented, as well as a description of the overall process flow. Moreover, the evolution and modification of the package throughout the period of the project and the optimization of the equipment to meet new challenges and to overcome some drilling hazards, such as erosion and high H2S levels, is discussed. The objective of the project is to drill reentry horizontal lateral sections in a hole size of 3⅝" with coil tubing (CT) using the UBD technique specifically the "Flow drilling" technique to increase the hydrocarbon’s productivity without damaging the formation, increasing the rate of penetration (ROP) and eliminating risk of losses or wellbore instability. The UBD surface equipment used for the UBCTD project was designed to handle maximum allowable rates to drill the well within safe limits. The equipment were selected and designed on the basis of historical data gathered from offset wells in the same specific field. The main focus in this paper will be on the lessons learned throughout the period of the project regarding the UBD surface equipment, which was specially built for this project.
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