This paper studied the effect of cold working process on (AA2024-T4). shot peening and burnishing processes were utilized in this work. different times of peening (2, 4, 6,8,16 and 24 min) and two parameter of burnishing process (feed rate, spindle speed) were used to analysis the effect of these processes on the mechanical characteristic of aluminum alloy 2024 T4. Fatigue strength, surface hardness and surface roughness were studied. It was observed the shot peening and burnishing process leads to improve fatigue strength of AA2020 T4. The best value of fatigue strength (219 MPa) was obtained in burnishing process at spindle speed (720rpm) and constant feed rate (0.1). This improvement in fatigue life due to compressive residual stresses introducing on alloy’s surface. The highest vales of surface hardness and roughness were(394HVN)) and (8.1 μm) that obtained at (24min) times of shot peening process.
This research deal with investigation the influence of burnishing operation on the corrosion resistance of low carbon steel. The burnishing operation involve pressing a hard roller made from stainless steel on the surface of the rotatory shaft, this operation leads to the formation of a plastic deformation on the surface of the steel. Burnishing feed and burnishing speed were the variables which are used for this study. The first group involve hold burnishing speed on 125rpm with variable feeds of 0.6, 0.9, 1.5, 2 and 3mm/rev and the second group involve hold burnishing feed on 2 mm/rev with variable speed of 85, 125, 370, 800 and 1200rpm. The corrosion test was done via applying potentiostat at 23ºC in sample of water from Tigress River at upstream Samara’a barrage and groundwater (Yousifia salt well 90m below ground surface). The result showed that there was improvement in corrosion resistance of the steel were the corrosion rate reduced from 7.577 mpy to 0.685 mpy in sample of water from Tigress River and from 8.878 mpy to 1.38 mpy sample of water from groundwater.
Burnishing improves fatigue strength, surface hardness and decrease surface roughness of metal because this process transforms tensile residual stresses into compressive residual stresses. Roller burnishing tool is used in the present work on low carbon steel (AISI 1008) specimens. In this work, different experiments were used to study the influence of feed parameter and speed parameter in burnishing process on fatigue strength, surface roughness and surface hardness of low carbon steel (AISI 1008) specimens. The first parameter used is feed values which were (0.6, 0.8, and 1) mm at constant speed (370) rpm, while the second parameter used is speed at values (540, 800 and 1200) rpm and at constant feed (1) mm. The results of the fatigue test showed that improvement in fatigue limit, where the highest fatigue limit was obtained at (1mm feed, 1200rpm speed) in burnishing process which was (169 Mpa). The hardness results, showed increasing feed and speed values lead to increasing the hardness. The burnishing process reduces surface roughness by producing accurate and better surface finish. The best surface fineness of metal at (1mm feed and 1200 rpm speed) was 0.11 μm.
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