Despite six decades use of aluminum as a galvanic (sacrificial) anode, there remains a need for a better understanding of the underlying mechanisms for enhancing its efficient performance in cathodic protection systems. A few mechanisms have been proposed for the role of indium in the activation of Al‐Zn‐In anodes and there appears to be no general agreement on whether this element plays its depassivating role by modifying the bulk microstructure of the anode, chemical composition of its surrounding electrolyte or directly through doping the structure of the passive oxide film. These mechanisms have been critically reviewed to achieve a more comprehensive understanding of the role of indium in such applications. Moreover, the novel solidification processing called controlled diffusion solidification (CDS) has been introduced as an efficient way to surmount the poor castability of the anode alloy without any need for the addition of elements with detrimental effects on the electrochemical properties of the anode.
Corrosion morphology and electrochemical performance of five different cast Al alloys were investigated. A short‐term electrochemical test according to the DNV‐RP‐B401 standard was used to investigate electrochemical performance of these alloys. Scanning electron microscopy and inductively coupled plasma mass spectrometry were employed to gain knowledge of the morphology and corrosion process of the Al alloys. Producing high performance aluminium anodes by metal mould casting technique needs several alloying elements (like silicon, magnesium and calcium) other than just zinc and indium. A cast aluminium sacrificial anode with appropriate electrochemical properties and composition of Al–5.5%Zn–0.35%Si–0.1%Mg–0.1%Ca–0.02%In was introduced.
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