This study has been dedicated to the optimization of opportunistic tamping scheduling. The aim of this study has been to schedule tamping activities in such a way that the total maintenance costs and the number of unplanned tamping activities are minimized. To achieve this, the track geometry tamping scheduling problem was defined and formulated as a mixed integer linear programming (MILP) model and a genetic algorithm was used to solve the problem. Both the standard deviation of the longitudinal level and the extreme values of isolated defects were used to characterize the track geometry quality and to plan maintenance activities. The performance of the proposed model was tested on data collected from the Main Western Line in Sweden. The results show that different scenarios for controlling and managing isolated defects will result in optimal scheduling plan. It is also found that to achieve more realistic results, the speed of the tamping machine and the unused life of the track sections should be considered in the model. Moreover, the results show that prediction of geometry condition without considering the destructive effect of tamping will lead to an underestimation of the maintenance needs by 2%.
The aim of this study has been to predict the track geometry degradation rate using artificial neural network. Tack geometry measurements, asset information, and maintenance history for five line sections from the Swedish railway network were collected, processed, and prepared to develop the ANN model. The information of track was taken into account and different features of track sections were considered as model input variables. In addition, Garson method was applied to explore the relative importance of the variables affecting geometry degradation rate. By analysing the performance of the model, we found out that the ANN has an acceptable capability in explaining the variability of degradation rates in different locations of the track. In addition, it is found that the maintenance history, the degradation level after tamping, and the frequency of trains passing along the track have the strongest contributions among the considered set of features in prediction of degradation rate.
The importance of integration of process planning and scheduling is evident in today's competitive manufacturing system. Meanwhile, the setup planning plays an important role for integration, because setup planning is done after process planning, just before scheduling. In this article, a new approach for setup planning for multiparts is introduced to realize integration of process planning and scheduling with more details of manufacturing constraints for setup planning. For this purpose, the necessary and unnecessary (preferred) constraints are defined for setup formation and a new matrix is presented to distinguish these and to specify the precedence of operations. The simulated annealing is used in setup planning for N parts simultaneously based on multi-technical and scheduling objectives. The proposed system is based on the machining operation instead of features, to select machine tools more accurately. Another factor for the selection of machine tools is tolerances that are considered in this article and greatly affected the machining cost. An illustrative example is presented to show the effectiveness of the operation-based system and the second example is presented to demonstrate the influence of multipart setup planning versus single-part setup planning. The results show that considering multiparts improves the scheduling objectives such as makespan.
A large part of the railway track geometry maintenance burden concerns local maintenance activates conducted to rectify isolated defects. Isolated defects are short irregularities in the track geometry that can dramatically increase the dynamic forces between the wheel and rail, which in turn will accelerate the growth or occurrence of internal rail defects. The dynamic force between the wheel and rail is dependent on the shape of the isolated geometry defects. However, the severity of isolated defects is mainly defined only by their amplitude. Therefore, in addition to amplitude, other characteristics of geometry defects must be considered to analyze severity of defects and to prioritize local maintenance actions. This study aims to use the first-and second-order derivatives of the longitudinal level defects to plan local maintenance activities. The derivatives of geometry defects provide useful information about the shape of defects. The information is used to categorize the isolated defects based on their severities and prioritize maintenance actions. In this regard, K-means clustering technique is applied. The results of this study will support the decision-making process regarding the planning of local maintenance activities. The foot-by-foot track geometry data collected from Main Western Line in Sweden is used to implement and test the model.
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