This paper provides an overview of recent progress made in the area of cellulose nanofibre-based nanocomposites. An introduction into the methods used to isolate cellulose nanofibres (nanowhiskers, nanofibrils) is given, with details of their structure. Following this, the article is split into sections dealing with processing and characterisation of cellulose nanocomposites and new developments in the area, with particular emphasis on applications. The types of cellulose nanofibres covered are those extracted from plants by acid hydrolysis (nanowhiskers), mechanical treatment and those that occur naturally (tunicate nanowhiskers) or under culturing conditions (bacterial cellulose nanofibrils). Research highlighted in the article are the use of cellulose nanowhiskers for shape memory nanocomposites, analysis of the interfacial properties of cellulose nanowhisker and nanofibrilbased composites using Raman spectroscopy, switchable interfaces that mimic sea cucumbers, polymerisation from the surface of cellulose nanowhiskers by atom transfer radical polymerisation and ring opening polymerisation,
Nano- and micron-sized cellulose crystals were prepared and utilized as reinforcements for polyurethane composites. The cellulose crystals obtained from microcrystalline cellulose (MCC) were incorporated into a polar organic solvent, dimethylformamide (DMF), and ultrasonicated to obtain a stable suspension. The suspension was an effective means for incorporating the cellulose crystals into the polyol-isocyanate mixture, utilized to produce polyurethane composite films. The use of DMF presents an interesting alternative for the use of cellulose crystals as reinforcement of a broad new range of polymers. Moreover, the rheology of the uncured liquid suspensions was investigated, and analysis of the results indicated the formation of a filler structure pervading the liquid suspension. Besides, films were prepared by casting and thermal curing of the stable suspensions. Thermomechanical and mechanical testing of the films were carried out to analyze the performance of the composites. The results indicated that a strong filler-matrix interaction was developed during curing as a result of a chemical reaction occurring between the crystals and the isocyanate component.
A natural polyol was prepared from castor oil by alcoholysis with triethanolamine. The oil and the oil-based polyol were characterized by infrared spectroscopy and through the analytical determination of their functional groups, both techniques indicating that the hydroxyl content increased significantly after the alcoholysis reaction. The modified oil was subsequently used as the polyol component in the formulation of rigid polyurethane foams. Wood flour was chosen to be incorporated as filler in these materials. Physical, thermal, and mechanical properties of the neat and reinforced foams were measured, analyzed, and compared to a reference commercial system. The chemical reaction between wood flour and isocyanate strongly affected the composites’ response to thermo-gravimetric tests. Compression modulus and yield strength decreased as wood flour content increased. The effect of the foam density on the compression properties was also investigated.
Nanocomposites of cassava starch reinforced with waxy starch nanocrystals were prepared. They showed a 380% increase of the rubbery storage modulus (at 50 °C) and a 40% decrease in the water vapor permeability. X‐ray spectra show that the composite was more amorphous than the neat matrix, which was attributed to higher equilibrium water content in the composites. TGA confirmed this result and its thermal derivative suggested the formation of hydrogen bonding between glycerol and the nanocrystals. The reinforcing effect of starch nanocrystals was attributed to strong filler/matrix interactions due to the hydrogen bonding. The decrease of the permeability suggests that the nanocrystals were well dispersed, with few filler/filler interactions.
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