Abstract-A model of core losses, in which the hysteresis coefficients are variable with the frequency and induction (flux density) and the eddy-current and excess loss coefficients are variable only with the induction, is proposed. A procedure for identifying the model coefficients from multifrequency Epstein tests is described, and examples are provided for three typical grades of non-grainoriented laminated steel suitable for electric motor manufacturing. Over a wide range of frequencies between 20-400 Hz and inductions from 0.05 to 2 T, the new model yielded much lower errors for the specific core losses than conventional models. The applicability of the model for electric machine analysis is also discussed, and examples from an interior permanent-magnet and an induction motor are included.Index Terms-Brushless permanent-magnet (PM) motor, core loss, electric machine, Epstein test, finite-element analysis (FEA), induction motor, iron loss, laminated steel.
This paper presents a comprehensive overview of the latest studies and analyses of the cooling technologies and computation methods for the automotive traction motors. Various cooling methods, including the natural, forced air, forced liquid and phase change types, are discussed with the pros and cons of each method being compared. The key factors for optimizing the heat transfer efficiency of each cooling system are highlighted here. Furthermore, the real life examples of these methods, applied in the latest automotive traction motor prototypes and products, have been set out and evaluated. Finally, the analytical and numerical techniques describing the nature and performance of different cooling schemes have been explained and addressed. This paper provides guidelines for selecting the appropriate cooling methods and estimating the performance of them in the early stages of their design. Index Terms-Automotive applications, cooling, traction motors, thermal analysis, numerical analysis.
NOMENCLATURECross section area of heat path (m 2 ). , Linear current density (kA/m). , Inlet and outlet cross section areas (m 2 ). Specific heat capacity (J/kg). Diameter (m). , Friction loss factor (dimensionless). Gravitational attraction force (m/s 2 ).
Grashof number (dimensionless). Fin extension (m). ℎHeat transfer coefficient (W/m 2 K). ℎLatent heat (kJ/kg). Loss coefficient (dimensionless).
Abstract-Two new models for specific power losses in cold-rolled motor lamination steel are described together with procedures for coefficient identification from standard multifrequency Epstein or single sheet tests. The eddy-current and hysteresis loss coefficients of the improved models are dependent on induction (flux density) and/or frequency, and the errors are substantially lower than those of conventional models over a very wide range of sinusoidal excitation, from 20 Hz to 2 kHz and from 0.05 up to 2 T. The model that considers the coefficients to be variable, with the exception of the hysteresis loss power coefficient that has a constant value of 2, is superior in terms of applicability and phenomenological support. Also included are a comparative study of the material models on three samples of typical steel, mathematical formulations for the extension from the frequency to the time domain, and examples of validation from electrical machine studies.Index Terms-Brushless permanent-magnet (BLPM) motor, cold-rolled motor lamination steel, core loss, electric machine, Epstein test, finite-element analysis (FEA), interior permanentmagnet (IPM) motor, iron loss.
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