Weight reduction and improved damage tolerance characteristics were the prime drivers to develop new family of materials for the aerospace/aeronautical industry. Aiming this objective, a new lightweight Fiber/Metal Laminate (FML) has been developed. The combination of metal and polymer composite laminates can create a synergistic effect on many properties. The mechanical properties of FML shows improvements over the properties of both aluminum alloys and composite materials individually. Due to their excellent properties, FML are being used as fuselage skin structures of the next generation commercial aircrafts. One of the advantages of FML when compared with conventional carbon fiber/epoxy composites is the low moisture absorption. The moisture absorption in FML composites is slower when compared with polymer composites, even under the relatively harsh conditions, due to the barrier of the aluminum outer layers. Due to this favorable atmosphere, recently big companies such as EMBRAER, Aerospatiale, Boing, Airbus, and so one, starting to work with this kind of materials as an alternative to save money and to guarantee the security of their aircrafts
The crystallization degree in semi-crystalline thermoplastics plays an important role in determining the final properties of structural composite material (e.g. toughness, stiffness and solvent resistance). The main purpose of this work is to study different induced degrees of crystallinity in carbon fiber (CF) reinforced polyphenylene sulfide (PPS) composites, by using three different cooling rates during hot compression molding processing (51%, 58% and 62% of crystallinity). In this study, the morphology, thermal and mechanical properties of the produced laminates were investigated and compared. The results showed an increase in the storage modulus (9.8%), Young's modulus (9.2%) and ILSS (14.2%) for the lower cooling rates. Evidences of fiber/interface improvement and crystallites nucleation on the fiber reinforcement surface were also identified.
Sized PAN-based carbon fibers were treated with hydrochloric and nitric acids, as well as argon and oxygen cold plasmas, and the changes on their surfaces evaluated. The physicochemical properties and morphological changes were investigated by atomic force microscopy (AFM), scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), tensile strength tests and Raman spectroscopy. The nitric acid treatment was found to cause the most significant chemical changes on the carbon fiber surface, introducing the largest number of chemical groups and augmenting the roughness. The oxygen plasma treatments caused ablation of the carbon fiber surface, removing carbon atoms such as CO and CO 2 molecules. In addition, the argon plasma treatment eliminated defects on the fiber surface, reducing the size of critical flaws and thus increasing the fiber's tensile strength.
It is well known that voids and environmental conditions may affect the strength of composite laminates. Despite the fact that voids facilitate moisture absorption, the effect of voids on the composite laminates in the presence of moisture has not been addressed in the literature. Moreover, most of the attention has been focused on composites made of unidirectional carbon-epoxy prepreg tape. This article presents experimental results on the combined effect of voids and moisture in polymer composites. The experiments consider two types of reinforcement (eight harness satin fabric and unidirectional tape), two types of resin systems (epoxy and bismaleimide), and two types of loading (interlaminar shear and compression). The effect of these factors on the fracture parameters of laminates with and without environmental conditioning is discussed.
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