Steel, aluminium and magnesium are important engineering materials owing to their excellent mechanical properties. However, their applications are limited due to inadequate corrosion resistance. Various coatings and improvement technologies are used to enhance the corrosion resistance in industry and consumer products. Fabrication of hydrophobic surfaces is a very interesting approach to anticorrosion in that it is derived from the superhydrophobicity found in nature. This paper is a general review of the methods to construct a superhydrophobic surface, i.e. a thin coating layer, on various metallic materials surfaces to enhance their anticorrosion property, providing an introduction of the superhydrophobicity, including theory, properties and fabricating methods. Different methods including spray technique, laser ablation, electrochemical deposition, micro-arc oxidation and etching routes were discussed.
Corrosion—reactions occuring between engineering materials and their environment—can cause material failure and catastrophic accidents, which have a serious impact on economic development and social stability. Recently, super-hydrophobic coatings have received much attention due to their effectiveness in preventing engineering materials from further corrosion. In this paper, basic principles of wetting properties and corrosion protection mechanism of super-hydrophobic coatings are introduced firstly. Secondly, the fabrication methods by electrochemical surface engineering—including electrochemical anodization, micro-arc oxidation, electrochemical etching, and deposition—are presented. Finally, the stabilities and future directions of super-hydrophobic coatings are discussed in order to promote the movement of such coatings into real-world applications. The objective of this review is to bring a brief overview of the recent progress in the fabrication of super-hydrophobic coatings by electrochemical surface methods for corrosion protection of engineering materials.
The corrosion and stress corrosion cracking (SCC) behaviors of 20#, X60, and X80 pipeline steels in a near-neutral pH environment were investigated by means of electrochemical measurement, immersion test, and interrupted slow strain rate tensile (SSRT) test. The propensity for SCC, as indicated by the stress threshold value for crack initiation, was found to be dependent on the type of steel microstructure. Cracks were initiated in the high-strength steel X80 at a stress less than its yield strength, whereas in the other lower-grade steels, the initiation of cracks occurred after the yielding point. The threshold stress of SCC initiation in the near-neutral pH environment for 20#, X60, and X80 steels were 130.64% σys, 106.79% σys, and 86.92% σys, respectively. The SCC of 20# and X60 were characterized by the formation of transgranular and intergranular cracks, while X80 steel was only by transgranular cracking. The occurrence of corrosion had a great effect on crack initiation and the growth at the later stage. The latter involved hydrogen effects. A correlation between SCC sensitivity and the yield strength of the steel has been identified.
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