Autonomous robots that operate in the field can enhance their security and efficiency by accurate terrain classification, which can be realized by means of robot-terrain interaction-generated vibration signals. In this paper, we explore the vibration-based terrain classification (VTC), in particular for a wheeled robot with shock absorbers. Because the vibration sensors are usually mounted on the main body of the robot, the vibration signals are dampened significantly, which results in the vibration signals collected on different terrains being more difficult to discriminate. Hence, the existing VTC methods applied to a robot with shock absorbers may degrade. The contributions are two-fold: (1) Several experiments are conducted to exhibit the performance of the existing feature-engineering and feature-learning classification methods; and (2) According to the long short-term memory (LSTM) network, we propose a one-dimensional convolutional LSTM (1DCL)-based VTC method to learn both spatial and temporal characteristics of the dampened vibration signals. The experiment results demonstrate that: (1) The feature-engineering methods, which are efficient in VTC of the robot without shock absorbers, are not so accurate in our project; meanwhile, the feature-learning methods are better choices; and (2) The 1DCL-based VTC method outperforms the conventional methods with an accuracy of 80.18%, which exceeds the second method (LSTM) by 8.23%.
As a type of skid-steering mobile robot, the tracked robot suffers from inevitable slippage, which results in an imprecise kinematics model and a degradation of performance during navigation. Compared with the traditional robot, the kinematics model is able to reflect the influences of slippage through the introduction of instantaneous centres of rotation (ICRs). However, ICRs cannot be measured directly and are time-varying with terrain variation, and thus, here, we aim to develop an online estimation method to acquire the ICRs of a robot by means of data fusion technologies. First, an innovation-based extended Kalman filter (IEKF) is employed to fuse the readings from two incremental encoders and a GPS-compass integrated sensor, to provide a real-time ICR estimation. Second, a decision tree-based learning system is used to classify the terrains that the robot traverses, according to the vibration signals gathered by an accelerometer. The results of this terrain classification are improved via a Bayesian filter, by utilizing temporal correlation in the terrain time series. Third, the performances of the ICR estimation and terrain classification are mutually promoted. On one hand, terrain variation is detected with the aid of the terrain classification, and therefore, the process noise variance of IEKF can be automatically adjusted. Hence, the results of ICR estimation are smooth if the terrain does not change and converge rapidly upon terrain variation. On the other hand, the sudden changes in innovation are used to adjust the state transition probability during the recursive calculation of the Bayesian filter, thus increasing the accuracy of the terrain classification. A real-world experiment was undertaken on a tracked robot to validate the effectiveness of the proposed method. It is also demonstrated that the terrain adaptive odometry outperforms the traditional approach with the knowledge of ICRs.
Laser cladding is a new technology to clad metallic material to substrate. The objective of this research is to find optimized process parameters such as preheating temperature of substrate, laser power, scanning speed, spot diameter for cladding Cr18Ni8Mo2Si on 40Cr substrate. Moreover, effects of different cooling modes, cooling in temperature control box or natural environment were studied. Orthogonal experiments are used to find optimized parameters and better cooling strategy. Experimental results are analyzed through measurements of residual stress, micro-hardness, and metallic microstructure. It was observed that parts cooling in temperature control box show better qualities: smaller residual stress, less cracks or other structural defects, better microstructure, and better bonding effect. This research provides a guideline for further researches in temperature control of laser cladding and expands application to rotary die cutting machine.
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