The realization of accurate fault diagnosis is crucial to ensure the normal operation of machines. At present, an intelligent fault diagnosis method based on deep learning has been widely applied in mechanical areas due to its strong ability of feature extraction and accurate identification. However, it often depends on enough training samples. Generally, the model performance depends on sufficient training samples. However, the fault data are always insufficient in practical engineering as the mechanical equipment often works under normal conditions, resulting in imbalanced data. Deep learning-based models trained directly with the imbalanced data will greatly reduce the diagnosis accuracy. In this paper, a diagnosis method is proposed to address the imbalanced data problem and enhance the diagnosis accuracy. Firstly, signals from multiple sensors are processed by the wavelet transform to enhance data features, which are then squeezed and fused through pooling and splicing operations. Subsequently, improved adversarial networks are constructed to generate new samples for data augmentation. Finally, an improved residual network is constructed by introducing the convolutional block attention module for enhancing the diagnosis performance. The experiments containing two different types of bearing datasets are adopted to validate the effectiveness and superiority of the proposed method in single-class and multi-class data imbalance cases. The results show that the proposed method can generate high-quality synthetic samples and improve the diagnosis accuracy presenting great potential in imbalanced fault diagnosis.
Stability is the prerequisite of a milling operation, and it seriously depends on machining parameters and machine tool dynamics. Considering that the tool information, including the tool clamping length, feeding direction, and spatial position, has significant effects on machine tool dynamics, this paper presents an efficient method to predict the tool information dependent-milling stability. A generalized regression neural network (GRNN) is established to predict the limiting axial cutting depth, where the machining parameters and tool information are taken as input variables. Moreover, an optimization model is proposed based on the machining parameters and tool information to maximize the material removal rate (MRR), where the GRNN model is taken as the stability constraint. A particle swarm optimization (PSO) algorithm is introduced to solve the optimization model and provide an optimal configuration of the machining parameters and tool information. A case study has been developed to train a GRNN model and establish an optimization model of a real machine tool. Then, effects of the tool information on milling stability were discussed, and an origin-symmetric phenomenon was observed as the feeding direction varied. The accuracy of the solved optimal process parameters corresponding to the maximum MRR was validated through a milling test.
In order to make informed decisions and optimize the behavior of downhole tools, a technology based on pressure wave has been put forward to communicate the downhole tool from surface. The key enabling for downlink communication is real-time telemetry of data from surface to bottom tool assembly. This process involves of establishing mathematical models of pressure wave data transmission, encoding and decoding the pressure wave signals and developing a downhole communication processing system. According to field test and production test, the wireless control downhole throttle has been successfully operated along with pressure wave telemetry. The pressure wave communication technology takes advantages of the control valves in ground production manifold to pre-program wave signals. The wave signals are encoded by the variation of pressure and transmitted to the downhole control system where the signals will be decoded as executive command to downhole tools. The practice shows that this technology provides a simple and reliable mode of communication for gas production and development. And it also has a bright future of application and dissemination in wellbore control of gas well.
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