The influence of commercial low carbon ferrochromium (LCFeCr) additions on the inclusion characteristics in Ti-containing ferritic stainless steel was studied by laboratory experiment in this work. The inclusions in steel before and after the FeCr alloy additions were investigated through systematic samplings and microscopy investigations of the liquid steel. Different types of inclusions in the FeCr alloy and steel were detected and the evolution of the inclusion characteristics (e.g., composition, size, morphology, and number density) were investigated. The results showed that the Ti content decreased after the FeCr alloy additions. Furthermore, MnCr2O4 spinel inclusions originating from the FeCr alloys transformed into Ti2O3–Cr2O3-based liquid inclusions and Ti2O3-rich solid inclusions. They were formed due to the reactions between MnCr2O4 and TiN inclusions or dissolved Ti in molten steel. The ratio of Ti/Al in the steel melt has a direct influence on the evolution of inclusions from thermodynamic calculations. The addition of FeCr alloys caused an increased number density of these Ti2O3-containing inclusions and TiN inclusions up to 8 minutes from the time of alloy addition. The increased Cr content from 16 to 24 mass pct due to the FeCr additions can increase the critical N content to form TiN inclusions at a specific Ti content. Overall, this study has contributed to the understanding the behavior of inclusions from LCFeCr alloy during the alloying process in Ti-containing steel.
Bifidobacterium longum grew at 65 L pilot scale of the membrane bioreactor (MBR), externally fitted with ceramic membrane (0.7 m2). Cell mass at the MBR reached 22.18 g L(-1) as dry cell weight in 12 h, which is 8.44 times higher than cell mass attained at the vial culture. The growth rate in the vial culture was μ = 0.385 h- and at the batch culture was μ = 1.13 h- in the exponential period and μ = 0.31 h(-1) in the stationary period. In the fed-batch mode was μ = 1.102 h(-1) for 6 h with inoculation and declined to μ = 0.456 h(-1) with feeding of feed medium. The growth rate at the MBR was μ = 0.134 h(-1). The number of viable cells was 6.01 × 10(12) cfu L(-1) at the batch culture, but increased to 1.15 × 10(14) cfu L(-1) at the MBR culture. The specific growth rate of viable cell number (colony-forming units per liter, per hour) improved by 6.01 times from the batch to the MBR culture. The wall shear stress mainly generated by the pump, and the membrane incorporated into the MBR was controlled during the cultivation at the MBR. The viability of B. longum declined to under 10% in the first 2 weeks of the 4-week stability test (40° C) as B. longum was exposed to over wall shear stress 713 Pa, but the viability improved to 30-40% in wall shear stress of 260 Pa or STR culture. The loss in the cell viability can be saved by managing with wall shear stress during the cultivation at the MBR.
Fluorspar (CaF2) is commonly used to control the fluidity of slag in ladle-refining of steel. However, because it is desirable to reduce CaF2 consumption because of its environmental impacts, the industrial waste material such as white mud (WM) was investigated as a potential substitute for fluorspar. Steel sample (Fe-0.3C-0.9Mn-0.3Si-0.03Al-0.05S, mass pct) was melted in a high-frequency induction furnace, followed by additions of ladle slag (CaO-Al2O3-SiO2-5MgO-xCaF2, CaO/Al2O3=3, x = 0 to 10 mass pct) and fluxing agent (WM) at 1823 K (1550 °C). The desulfurization experiments were carried out by reducing CaF2 content in the ladle slag and increasing the addition of WM. Ladle slag with added WM showed an overall mass transfer coefficient of sulfur (kO) equivalent to or higher than that of conventional 10 mass pct CaF2-containing ladle slag. In a slag melting experiment based on DIN 51730 standard, the melting rate of mixed slag increased with the amount of WM added, which is considered to have a positive effect on the initial desulfurization rate. In addition, adding WM provided sulfide capacity of the slag equivalent to that of CaF2-containing slag. Consequently, the use of WM yielded slag having $$k_{{\text{O}}}$$
k
O
equivalent to or higher than that of conventional ladle slag with 10 pct CaF2, and thus, WM shows promise as a partial replacement for fluorspar.
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